Rebuilding The Ford 2.0L - Engine Builder Magazine

Rebuilding The Ford 2.0L


The old 1.9L was modified and upgraded in the process of making it into the 2.0L. The new engine was bored and stroked, it had siamesed cylinders that made the block stronger and quieter, the crank had four more counterweights that made it run smoother, and it had domed pistons for more compression.

The 2.0L also came with an all new head that had a split-port intake that used two runners, a narrow one and a wide one. The narrow one that had the fuel injector was offset to one side so it created a "high swirl" that improved the combustion process and gave these engines more low end torque along with better fuel mileage and lower emissions. Then, at 3,000 rpm, the butterfly in the secondary runner opened up to provide the additional air flow needed for more high-end power. The bottom line was a significant gain in both horsepower and torque; the 2.0L had 110 hp versus 88 hp (+22hp) and 125 ft.lbs. of torque versus 108 ft.lbs. (+17 ft.lbs.) compared to the old 1.9L. The additional power made both the Escort and the Focus reasonably quick for a change, with 0 to 60 times of just over 9 seconds. That’s not bad for a couple of econoboxes.

Although the basic design of the 2.0L engines has remained the same since ’97, Ford has made several changes to the block and heads over the last seven years, so it takes at least three short blocks, two heads and four completes to cover everything through 2003, including all the applications for both the Escort and Focus. With that in mind, let’s take a look at what Ford has done to confuse all the rebuilders.


There have been three blocks used since ’97.

1997 – The original 2.0L block was a F7CE-AA/AB casting that can be identified by the PCV vent hole on the driver’s side that has three bolt holes in a triangular pattern surrounding it.

1998-’99 – There was one small, but important change made to the block in ’98. Ford added a machined pad for a knock sensor on the passenger side,

right between the second and third cylinders, just below the deck surface. It would be pretty hard to add this boss to a ’97 block, so plan on using this later version for the ’98 and ’99 applications. Look for a F8CE-AA casting.

2000-’01 – The block was revised one more time in 2000. The YS4E-DA casting looked just like the earlier F8CE-AA block with the hole for the knock sensor on the right side and the pad for the PCV on the left side, but the vent hole wasn’t machined and the three small holes around it weren’t drilled because the PCV system was changed so they were no longer needed.

2002-’03 – We’re not aware of any specific changes to the block in 2002, but the Ford catalog shows a different part number for the short block, so there may or may not be a difference in the block. Be sure to check out the customer’s core before selling an ’02 or ’03 motor.


There’s been only one crank used in the 2.0L. It’s the F7CE-AA casting that has eight counterweights compared to only four counterweights on the 1.9L cranks.


The 2.0L engines all used the same powdered-metal rods. They don’t have a casting number on them, but we’ve seen some of them ink-stamped with an E7EE-BA number.


Ford has used only one piston in the 2.0L motors. It has a prominent dome and two valve reliefs instead of a cup with two valve reliefs, so it bumps the compression ratio up from the 9.0:1 found on the 1.9L to 9.2:1 for the 2.0L. The ring grooves are all pretty narrow, 1.5mm, 1.5mm and 3.0mm, so pounding the pistons without rolling an oil rail can be a challenge.


There have been two heads used on these motors, one for the Escort and another for the Focus:

1997-’02 Escort – The original split-port head (c/n F7CE-AA) that came out in ’97 was used for the Escort until it was finally discontinued in 2002. It has a "Dee" shaped chamber, beehive springs, two intake ports leading to each intake valve, and eight 8.0mm bolt holes that are used to attach the intake manifold.

2001-’03 –When the 2.0L engine was installed in the Focus, it came with a unique cylinder head. It still had the split ports, but there were seven

6.0mm bolt holes arranged in a slightly different pattern for the intake manifold. This head also had four big bolt holes in the front for the torque-axis motor mount that was used on the Focus. It’s a YS4E-DA casting.


The 2.0L used the FOCZ-6250-A cam for both the Escort and the Focus from ’97 through 2003. It’s a hollow roller with pressed-on lobes that can be identified by either "FOAA" or "F3AA" stamped on the barrel of the cam between the 6th lobe and the 4th journal.


The oil pump on the 2.0L is the same as the one that was used on the 1.9L. The Ford p/n is F7CZ-6600-AB, but it’s readily available for less in the aftermarket, too.


The Escort came with a plastic cover behind the timing belt, but the Focus didn’t have one. The one that was used on the Escort is available as a part number F7CZ-6019-AA.

That’s the story on all the major components, but there are a few things you need to know about this engine in order to stay out of trouble.

  • The oil ring grooves on these pistons are only 3.0mm wide, so the rails are extremely narrow and that makes them very prone to pop-out and roll over during assembly. Some brands are easier to work with than others, so try all of them until you find the one that works best for you and your assemblers and then make sure they’re extremely careful during assembly.

  • These engines usually fail for one reason: The engine gets hot and the head spits out an intake seat. We’ve been told that this happens because the fan relay fails and allows the engine to overheat. Once the head gets hot, it distorts enough to break one of the powdered-metal seats into two or more pieces.

When that happens, the pieces beat up the piston and head in that cylinder and then move from hole to hole through the intake manifold until they end up damaging two or three more pistons along with the head before the engine is turned off.

But that’s not the worst of it. After the initial failure, there will be pieces of the seat left in the intake runners and in the EGR passage, so the installer has to completely remove both the intake manifold and the EGR tube from the car and clean them thoroughly or the remaining pieces of the seat will end up back in the reman engine as soon as it’s started. Unfortunately, most installers don’t know about the problem, so they push the intake off to one side and leave it in the car while they’re changing the motor. Then they bolt it back on the remanufactured engine and fire it up, with predictable results. So, rebuilders should hang a big, bright, red warning tag on these engines and make sure their salesman discuss the potential problems with the installer before selling one of these engines – or it will probably fail again and everybody will end up mad at everybody else.

There are lots of these engines out there. Ford has built over 1.5 million of them since ’97, so there’s a growing market for them, especially given the seat problems they seem to have. It’s an easy engine to rebuild and it’s worth doing, as long as you make sure the customer understands that he has to clean out the intake and EGR system if the original engine dropped a seat. Otherwise, it’s not much fun, because you will get to do it over again.

More Most Read Articles…

You May Also Like

LTR Engine Build

This Late Model Engines build is centered around Concept Performance’s new LTR block, which is the first aftermarket as-cast aluminum Gen V LT block. 

The Chevrolet LT engine family from General Motors is rooted in the early ‘70s, when the LT1 was featured in the Corvette and Camaro Z28. After a 20-year hiatus, GM reintroduced the platform in the early ‘90s. The “LT1 350” came out in 1991, and was distinct from the high-output Gen I LT1 of the 1970s. It displaced 5.7L (350 cu in), and was a two-valve per cylinder pushrod design. The LT1 used a reverse-flow cooling system, which cooled the cylinder heads first, maintaining lower combustion chamber temperatures and allowing the engine to run at a higher compression than its immediate predecessors.

A Look at Lead Times

Lead times are no longer months upon months as they were in the middle of 2020 and throughout 2021, but the situation is still of some concern, and it’s forced engine builders to get creative at times.

LS Intake Manifolds

LS swaps are popular for many reasons, but there are a lot of variations and details to sort through – more of them than you may expect – and many of them are associated with the intake manifold.

Choosing the Correct Block for Your LS Engine Build

Whether you’re scouring junkyards, ordering cores, investigating factory options, looking at aftermarket cast iron or aluminum blocks, or spending big bucks on billet LS blocks, you’ve probably noticed it’s been harder to find exactly what you want for the foundation of your LS build than it historically has.

Open Loop/Closed Loop and Learning

Closed-loop control can be programmed to either add or subtract up to a certain percentage of fuel in order for the engine to reach the target air/fuel ratio.

Other Posts

Top 10 Ken Block Gymkhana Films

Who doesn’t like a little bit of burnt rubber?

America’s Best Engine Shops 2022 | H&H Flatheads

Despite not being a fancy, state-of-the-art set up, Mike and his team at H&H have a great thing going. The equipment does exactly what it needs to, his team is experienced and the shop has built thousands of vintage engines for customers everywhere!

America’s Best Engine Shops 2022 | Choate Engineering Performance

This shop’s dedication to quality engine work, its growth, its machining capabilities and its impact in the diesel industry, all make Choate Engineering Performance well deserving of Engine Builder’s and Autolite’s 2022 America’s Best Diesel Engine Shop award.

America’s Best Engine Shops 2022 | 4 Piston Racing

The 4 Piston Racing facility in Danville, IN houses two buildings – one is 12,000 sq.-ft. and the other is 2,500 sq.-ft. The shop is very heavily focused on Honda cylinder heads and engine work to the tune of 300+ engines and 1,000 cylinder heads annually!