Modifying Special TDC Alignment Tool for BMW Applications - Engine Builder Magazine

Modifying Special TDC Alignment Tool for BMW Applications

Affected Models/Engines

E60 and E61 (5 Series) with N52K and N54 engine

E70 (X5) with N52K engine

E71 (X6) with N54 engine

E82 and E88 (1 Series) with N51, N52K and N54 engine

E83 (X3) with N52K engine

E85 (Z4) with N52K engine

E90, E91, E92 and E93 (3 Series) with N51, N52K and N54 engine

The Situation

The special TDC Alignment Tool (p/n 11 0 300) is difficult to install into the engine block bore or interferes with the low pressure fuel line support bracket, as described in BMW’s repair manual when checking or adjusting the engine’s mechanical timing.

Vehicles equipped with the N52 or N2K engine require a modification to the dowel pin portion, as shown in Figure 1.

Reduce the diameter (A) by 0.10 mm for the entire length (B) of the dowel pin.

Removing the black finish on the dowel pin with an emery cloth or the equivalent will be sufficient. Do not drill or ream the engine crankcase hole.

Vehicles equipped with the N54 engine will require approximately 2-3 mm of material (A) to be removed from the area indicated in Figure 2.

 

Some or all of this information was provided by the Automotive
Parts Remanufacturers Association (APRA). For more information on
technical bulletins available through APRA call 703-968-2772 or visit www.AutoBulletins.com.
figure 1Figure 2

You May Also Like

Factors of Crankshaft Selection

From the high-performance powerplants propelling Top Fuel dragsters to the subdued engines found in family sedans and grocery getters, each crank must be tailored to, and appropriate for, its specific application.

We know a crankshaft plays a critical role in an engine’s performance, converting reciprocating motion into rotary motion while serving as the backbone of the entire system. It must be strong enough to withstand the continuous pounding of rods and pistons, yet possess enough elasticity to absorb vibrations and flex, albeit slightly, when needed.

Shop Solutions March 2024

I always keep a pair of needle nose pliers and a small, straight screwdriver in my blast cabinet to hold small parts when blasting.

Degreeing the Camshaft and Checking Valve-to-Piston Clearance

Jeff McCord of LinCo Diesel Performance walks you through degreeing a camshaft and checking valve-to-piston clearance.

Designing a Better LS Engine

After a customer wanted a Steve Morris Engines’ SMX in an LS version, Steve saw the upside and potential in the market, and a challenge to build a better LS.

Other Posts

The Importance of a Good Valve Job

The valve job ensures the mating surfaces of the valves and the seats properly control the air/fuel mixture.

Getting Better Cylinder Head Airflow

When it comes to improving horsepower and rpm, airflow has a lot to do with it, and it seems the job is one that’s never finished.

Horsepower and Head Gasket Technology

Head gaskets have one of the toughest job in an engine, and now we’re pushing them harder than ever, making it easier to expose the slightest weakness.

Inside the Development of Frankenstein’s F-Series LS Cylinder Heads

Right away, engine builders knew it was special.