Shop Solutions July 2015 - Engine Builder Magazine

Shop Solutions July 2015

I made a quick and accurate piston ring aligner for checking end gaps out of a .030 over, 454 Chevy flat top piston. Just chuck the piston in a lathe and turn the ring lands down to a little under 4.000˝. The bottom of the oil ring land is about .950˝ from the top of the piston, and will align the ring in the block.

Thinking Outside the Book

Is your business up to date on your Yellow Pages listing? I hope not!

In the good ol’ days if someone in your area needed machine work they would turn to the yellow pages. How do DIYers find your shop today?

According to Yelp, 85 percent of consumers use the Internet to find local businesses. With a few clicks and a couple hours of your time you can get noticed by entering your business information directly into the large search engines.

Here is a list to get you started: Google Places for Business; AskCity; AOL local; Bing Places for Business; Yahoo! Local Listing; Yelp; MerchantCircle; Internet Yellow Pages IYP; White Pages; Superpages; Yellowbook; Citysearch; Mapquest; foursquare; 411.com; etc.

You can register for free listings yourself or hire a service to populate these sites for you.

Don’t go unnoticed.

Steve Rich

Sterling Bearing, Inc.

Kansas City, MO

 

GE DIGITAL CAMERA

Dead Lifters and Cylinders

We had an interesting issue with Cadillac Northstar heads. We did a normal blast, dye check, valve job, stem height adjustment, and surface as requested. We also did our normal vacuum test before sending the heads back. We were then surprised when the repair shop tech called and told us that our valve work was incompetent.

It seems that they had a few cylinders misfiring and blamed us. He said a leak down test was performed and our valve job was indeed “junk.” Since most of the misfiring cylinders were near the back of the engine, we suggested loosening the cams and replacing the lifters that could be gotten to easily.

Some of the misfire coded cylinders changed position. OK, it’s probably not our fault, but what was it?

Some of the “name brand” lifters had less chamfer on the bottom than the original factory lifters. The problem was that some of the lifter bores in the heads had more of a bottom chamfer than others and because of that, some of the lifters were sitting up on the bore and not fully seating on the bottom. This was holding some of the valves open and causing the misfire.

Solution? We chucked up all of the lifters in our valve grinder and ground a larger chamfer on the bottom using the side of the wheel. You could probably do this on a bench grinder.

We put blue layout fluid on the lifters before installation and spun them in the head to verify they were indeed fully seated. Problem solved. There are more engines out there with “dead” lifters, and we now check them all.

Timm Jurincie

Tuf-Enuf Auto & Marine Performance

Avondale, AZ

 

File Jul 01, 10 05 01 AMPiston Ring Squaring Tool

I made a quick and accurate piston ring aligner for checking end gaps out of a .030 over, 454 Chevy flat top piston. Just chuck the piston in a lathe and turn the ring lands down to a little under 4.000˝. (Mine is 3.995˝.) The bottom of the oil ring land is about .950˝ from the top of the piston, and will align the ring in the block very accurately. Of course, different sized pistons could be used for many different bore combinations, but this one piston will work with Std .030˝, or even .060˝ over-sizes in the popular 4.00˝ bore range.

Joe Degraw

Grawmondbecks Performance Engines

Mason City, IA

 

File Jul 01, 10 04 22 AMEasy Oil Pump Screen Install  

I just clamp the screen in my brass jaw vise and use a plastic dead-blow hammer to drive the pump onto the screen, being careful to keep them in alignment. This method started when I did not have a driver for an oddball engine. Now I do them all this way and it’s a simple task.

Randy Torvinen

Torvinen’s Machine

Menahga, MN

 

File Jul 01, 10 05 11 AMUnderstanding Standard and Reverse Rotation Marine

Boats with twin engines usually have them turning in opposite directions so the torque reactions of the engines cancel each other out. This can create some rather unique problems for the rebuilder. The following four drawings show how the crankshaft and camshaft turn in the four combinations of drives.

• Some of the parts in these engines may be interchangeable as to fit, but will not function and can create problems. Some of the reverse rotation cranks have the oil holes drilled symmetrically opposite. Check this closely.

• In the above combinations none of the cams are interchangeable. The lobe timing and/or the distributor drive gear angle are different.

• In all of the applications we know of both the distributor and oil pump turn the same direction regardless of the crank rotation. This is done by making the angle of the drive gear on the cam and its mating gear opposite, when the cam turns the opposite direction. This makes the thrust of the gears in the opposite direction. For example the SB Chevy thrust is up and is taken by the base of the distributor housing and the drive gear. If the cam rotation and gear angle are changed, the thrust is down and there are no provisions for this in a stock distributor. A ball bearing distributor or magneto is required.

When working on marine engines be sure you know what the components intended usage is and do not vary from it.

Engine Pro Tech Committee with thanks to Melling Tool Co.

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Engine Builder and Engine Pro present Shop Solutions in each issue of Engine Builder Magazine and at enginebuildermag.com to provide machine shop owners and engine technicians the opportunity to share their knowledge to benefit the entire industry and their own shops. Those who submit Shop Solutions that are published are awarded a prepaid $100 Visa gift card. Submit your Shop Solution at [email protected]. You must include your name, shop name, shop address and shop telephone number. Submitted Shop Solutions not published will be kept on file and reevaluated for each month’s new entries.

Shop Solutions December 2023

Check out the latest shop solutions from builders around the country.

The Impact of Fuel Type on Engine Performance

When it comes to choosing the right fuel for your vehicle, several factors should be taken into consideration. These factors include the vehicle’s engine design, manufacturer recommendations, intended usage, and personal preferences.

Component Cleanliness

It can’t be overstated how important the cleaning machines are in the modern engine shop. Shop owners who prioritize effective and efficient cleaning techniques will find success in a more streamlined process.

Billet Blocks and Heads vs. Cast Iron

Billet aluminum has a lower yield strength or higher modulus of elasticity, meaning it will flex, or absorb energy easier under tension or stress than cast aluminum, without incurring permanent damage.

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Shop Solutions November 2023

Many times, the flange diameter of the rod nuts will contact the radius around the nut seat on some rods. Some jobs may not warrant the expense of spot facing the nut seat on the connecting rods. In that case, it can be quicker and more effective to just machine a chamfer on the ARP rod nuts.

The CNC Landscape Continues to Grow Inside Engine Shops

Several manufacturers named automation as one of the biggest continuing trends surrounding CNC equipment these days, and it’s clearly a key contributor to a CNC machine’s ability to do more without human interference.

Crankshaft Counterweights

Most engines are internally balanced, meaning all weight adjustment is done on the crankshaft counterweights. However, some stock and modified engines require external balancing due to an increased stroke or larger pistons, and the crankshaft counterweights that would be required to offset the increased inertia simply don’t fit inside the crankcase.

Shop Solutions – October 2023

A written warranty provides benefits for you and your customer. It sets expectations, protects both parties and is a great marketing tool that encourages repeat business.