Shop Solutions June 2021 - Engine Builder Magazine

Shop Solutions June 2021

Measuring installed height on LS or any other engine with beehive or small OD retainers can be tricky without a special height mic. But if you take your standard height mic and flip it upside down, it will work.

WATCH FOR THE GROUND STRAP

This happens far too often. After servicing late Chrysler Hemi heads, they’re back within a day or two. If the installer is not careful, they get the ground strap between the head and the gasket during installation. Once they are torqued down, the damage happens and leaks will appear at start up. The head will be back for repair. I try to warn the customers to be aware when they pick up their heads the first time.

Tom Prodahl, Cylinder Head Service, Minneapolis, MN

LS SPRING HEIGHT

Measuring installed height on LS or any other engine with beehive or small OD retainers can be tricky without a special height mic. But if you take your standard height mic and flip it upside down, it will work. You will likely have to take a measurement without the locator installed, so just subtract the locator thickness from your reading.  

Nick Jones, Automotive Machine, Fraser, MI 

QUICK T-NUTS 

Start with a carriage bolt with a head diameter 1/4˝ larger than the bottom of the T-slot. Be sure the bolt’s square shank fits easily into the T-slot. Chuck the bolt in the lathe, drill and tap through the head to a depth just beyond the end of the square shank. (If the bolt has a little run-out, it won’t matter.) 

The distance from under the bolt’s head to the top of the head cannot be greater than the clearance gap of the T-slot. Faceoff the bolt head as needed. Part off just past the square shank, so the distance from under the head is less than the thickness of the upper portion of the T-slot. Finish by grinding two parallel “flats” on the bolt head until it fits easily in the T-slot. This can be done quickly and easily by eye. I often need a few extra T-nuts, or I need a T-nut with a smaller imperial thread or a metric thread than what comes with clamping kits.

Tom Nichols, Automotive Machine & Supply, Inc, Cleburne, TX

THRUST WATCH

As engine builders we always make sure the crankshaft thrust is proper before assembling the rest of the engine. I believe we should also be measuring it again when it is in the vehicle, because there are so many possible flywheel/clutch, torque converter and transmission combinations that it is important to verify components that are coupled to the engine are not causing problems. I believe that it would be a good idea to add to the customers engine check-off list if you are not performing the install.

Dave Matton, D and D Auto Machine, Bloomington, MN

BLUE BE GONE

Metal parts that are exposed to too much heat will turn a shade of blue. I found that brushing white vinegar on the eye of the connecting rod, after heating to install pistons, removes the blue. Put vinegar in a plastic container for dipping small parts and it works quickly. A couple minutes then a rinse and dry gets the blue out. The blue finish may not hurt anything, but it’s one less thing for some customers to question.

Randy Torvinen, Torvinen’s Machine, Menahga, MN

GET IT STRAIGHT

When balancing crankshafts, I feel it is imperative that the crank straightness be checked and corrected before any balance work is done to ensure accuracy. I have an offset indicator that I’ve come up with that mounts right in the mill drill on the machine. If I need to straighten a crank, I do so and verify before setting up for balance.

Ron Flood, Cedar Machine, North Branch, MN

You May Also Like

Shop Solutions February 2023

Check out February’s shop tips and tricks.

Engine and machine shop tips and tricks.

Dowel Removal

This is an easy and clean way to remove hollow dowel pins found in connecting rods or mains. Start tapping the I.D of the dowel with an NPT tap. Once it starts to cut, it will spin the dowel, and with upward pressure, the dowel can be removed and reused.

Shop Solutions January 2023

Next time you have set of large journal small block Chevy connecting rods to resize, consider honing the big ends of them for a +.002” outside diameter bearing that the LS engines with fracture cap rods use.

Shop Solutions December 2022

Everyone misses occasionally, and this helps avoid dents and damage.

November 2022 Shop Solutions

November tricks and tips for the shop!

Shop Solutions October 2022

When machining on the CNC mill, it’s necessary to blow the flood coolant and chips off the parts for inspection. I tried a tool holder mounted fan, but it wouldn’t get all the chips and coolant out of the deeper areas.

Other Posts

September 2022 Shop Solutions

September tricks and tips for the shop!

Shop Solutions
August 2022 Shop Solutions

August tips and tricks for the shop!

Shop Solutions July 2022

When the timing cover or block has no dowel pins, or the dowel holes do not fit snug on the pins. Take an old damper and hone the center so that it is now a slip fit onto the crank snout. Use it to hold the cover in place while tightening the bolts.

Shop Solutions June 2022

I needed a narrow grooving tool to quickly clean carbon from piston ring grooves for an engine restoration project. All the usual grooving tools were too wide.