Sometimes we need to exceed even our own expectations. That’s the message from Jim Ormsby, incoming Production Engine Remanufacturers Assoc-iation (PERA) president and current general manager of Franklin Power Products, a production engine remanufacturer (PER) located in Franklin, IN. They’re words that all PERA members should take to heart if...
The numbers speak for themselves. The annual replacement market for front-wheel drive axle shafts, all-wheel drive axle shafts and four-wheel drive shafts is estimated to be around 12 million units a year and growing with total sales in excess of $450 million. Within five years, the number of shafts being...
The usual core supplier issues are all alive and well, and the talk among those in the core business continues to revolve around supply and demand, domestic and import cores, parts proliferation and the like. But this year there is a new concern, that being the involvement of Ford Motor...
A year ago, we described the term "application specific" as the buzzword of the aftermarket brake business. It was, and still is an important issue, brought about by the end of the "one friction material fits all" concept and awareness of how brakes perform in different vehicle designs, plus advances...
These days, OEMs push the envelope in terms of precision engine building techniques. Will machine shops be able to pass added technology costs on to their customers? After a recent tour of the DaimlerChrysler Kenosha, WI, engine plant, I came away with a lot more questions than answers about the...
As often as not, a high performance or race engine is built to replace one that already exists. When that
In Part I of our annual profile of the custom engine rebuilder/machine shop market (see June, 1999 issue, page 54) we provided details on the average number of engines, cylinder heads and crankshafts produced monthly by the typical machine shop during production year 1998. Also included in Part I
Each year, the staff at Automotive Rebuilder magazine recognizes one machine shop that displays business practices that go above and beyond the norm. This year, along with input from the Engine Rebuilders Association (AERA), we have selected Metric Automotive Engineering (Pty) Ltd., from Germiston South, Republic of South Africa. Metric...
It is easy to do a performance three or four angle valve job, but it is very difficult to find a shop to properly do one for you. Well, I will explain to you the proper way to do a great performance valve job either using stones or pre-shaped...
There are probably few topics of more interest to machine shops and custom engine rebuilders than charges for specific shop labor operations. In January, Automotive Rebuilder surveyed 2,400 machine shop members of the Engine Rebuilders Association (AERA) throughout the U.S., asking for labor charges for 22 basic labor operations performed...
The average number of engines rebuilt by custom engine rebuilders/machine shops rose slightly in production year 1998 compared to production of engines in 1997. Machine shops rebuilt an average of 19.4 engines monthly in 1998 compared to 18.29 in 1997. An extensive survey of machine shops located primarily in the...
Surfing the net for fun is one thing. Using it as a tool to grow your business is another. Recently we talked to machine shop owners, as well as a few suppliers, to get their take on Internet opportunities for automotive engine rebuilders. Machine shop Internet usage According to Babcox...
Manual dressing of the grinding wheel is an important factor in producing satisfactory work on your crankshaft grinder. The wheel must be dressed each time it is placed on the machine, even though it may not have been removed from the wheel center. Mount the wheel dresser on the grinder...
Internal combustion engines produce power when a burning mixture of air and fuel expands. These engines also become more efficient as combustion temperature increases, but to develop maximum power, the energy lost as heat should be kept as low as possible. If engine parts were made out of materials which...
Opportunity is where you find it. Rebuilding passenger car and light truck engines and doing the machine work that
In 1988 Toyota introduced its first V6. Most of the information that follows applies to the 3.0L version used in Toyota’s truck applications. The 3.4L is still fairly new to the aftermarket at this point. 3VZ-E – 3.0L SOHC V6 – ’88-’95 The 3VZ-E was also introduced for the 1988...
The Quad 4 had four valves per cylinder, tuned intake and exhaust manifolds, no distributor, no plug wires, lightweight rods and pistons to reduce shaking forces, and a crank with eight counterweights that was designed to reduce noise, vibration and harshness (NVH) and bearing wear. It didn’t have an A.I.R....
Just because you
Bet you a nickel the first person to say "good help is hard to find" was a machine shop owner. It
