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Media and Solutions For Cleaning Engine Parts

One essential aspect of engine building and rebuilding that cannot be avoided is the need for cleaning. Used engine parts have to be cleaned before they can be inspected. Parts that will be reused also have to be cleaned to remove dirt, grease, oil, carbon, rust, scale and other gunk that could contaminate a newly

2011 Engine Builder Tech Solutions Guide

Provides technical tips/solutions broken out by engine family – Ford, GM Chrysler, Performance and Shop Tips.       (Use the links below to view a PDF of each section or click here for entire supplement)      FORD GM         CHRYSLER  SHOP TIPS  PERFORMANCE          Sponsored by:          

Cleaning Up In The Shop

In fact, it can be very difficult to make an accurate diagnosis of what’s wrong with an engine until it’s clean. You may be able to recognize some failed parts, you can often see large cracks or obvious damage, but you’re really only assuming you know what caused a failure if you can’t see for

Respect Between Shops and Stores Strengthens Both

I have been lucky enough to make sales calls on hundreds of machine shops over the past 30-plus years. Some are still here today and sadly, some are not. In that time I have met a few machine shop owners who were hard working and quite successful. They put in their years, formed an exit

Federal-Mogul Launching Year-Long Multi-Brand Campaign to Drive Demand for Premium Repair Solutions

Federal-MogulCorp. is launching an extensive, fully-integrated campaign designed toreinforce the company’s message that longer-lasting, better-performingpremium replacement products are today’s best option for professionalsand do-it-yourselfers performing virtually any common automotiverepair. The Federal-Mogul Smart Choice campaign, which will begin in lateFebruary and extend throughout 2010, has been developed in response toextensive consumer research showing that in spite

Jim Keever, Jr. Wins Engine Pro’s ‘Best Shop Solution’ Award

Jim Keever, Jr., owner of Keever Auto & Machine, Inc. in Hutchinson, Kansas, has won the $1,000 Engine Pro award for the Best Shop Solution of 2008. Jim’s Shop Solution, outlining a quick and safe method for removing intake manifold gaskets from Honda cylinder heads by heating the gasket around the ports and studs, was the

Shop Line

Can you tell me if there is an updated exhaust manifold torque specification for GEN III engines? The AERA Technical Com-mittee offers the following information regarding exhaust manifold bolt and torque update on 1998-2003 GEN III 4.8L, 5.3L, 5.7L and 6.0L engines. A new exhaust manifold bolt and torque specification was introduced to the GEN

Shop Line

The AERA Technical Committee offers the following information regarding a cylinder boring caution for 1999-2006 GM 6.0L VIN U engines. These engines are the newest version of the small block series and have been commonly called Gen III engines. It has been reported that cylinder bore distortion is prevalent in these blocks. Therefore, it is

Machining Solutions For Compacted Graphite Iron

During the last couple of AERA Shows, a seminar on machining a relatively unknown material called Compacted Graphite Iron (CGI) has drawn an interested and growing crowd. The first year’s seminar was the first many had heard about this material and some may have left wondering if this material was headed to their shops any

Coretalk: R&R Engine & Machine Named 2006 ‘Machine Shop Of The Year’

“The Machine Shop of the Year Award is always presented to a shop that represents this industry with integrity and professionalism,” explained Kaufman. “For its innovation, its attention to customer satisfaction and nearly 40 years of businees in Akron, we’re pleased to present this award to Bryan and all the employees at R&R.” This is

Shop Line

We’ve experienced broken head bolts on some late model GM engines. Any solutions? The AERA Technical Committee offers the following information on a recently available bolt extractor kit for 2002-2006 GM 2.8, 3.5 and 4.2L VIN 8, 6 and S engines. This L-style engine family features an aluminum block and cylinder head. It has been

Shop Line

Q: I have experienced problems with blowing oil filter seals off some 4.2L Ford engines. Any solutions? A: The AERA Technical Committee offers the following information regarding high oil pressure on 1997-2004 Ford 4.2L VIN 2 engines. This condition occurs immediately after engine front cover/oil pump replacement. In some instances, this higher than normal pressure

Shop Line

I’ve had complaints of broken exhaust manifold bolts on some 5.4L Ford engines. Is there an upgrade available? The AERA Technical Committee offers the following information regarding broken exhaust manifold bolts on 1999-2005 Ford 5.4L VIN L engines. This information applies to non-supercharged Ford truck engines. Generally, this condition is first noticed because of excessive

Shop Line

I’ve had complaints of a ticking noise on some Chrysler 3.2L and 3.5L engines. Can you offer any solutions? The AERA Technical Committee offers the following information regarding a ticking sound on 1998-2004 Chrysler 3.2L and 3.5L VIN J, G, K, M and V engines. This noise is associated only with cold start-up and generally

Shop Line

I’ve had difficulty in locating intake manifold kits for GM 3.8L engines. What gives? The AERA Technical Committee offers the following information regarding a revised upper intake manifold for 1995-2004 GM 3.8L VIN K engines. Engines manufactured for the 2005 model year include the revised gasket. With the recent availability of these new kits (Figure

Shop Line: Timing belts loosening on some Acura 3.2L engines

We’ve had complaints about timing belts loosening on some Acura 3.2L engines. Do you know of any solutions? The AERA Technical Committee offers the following information regarding a revised timing belt tensioner for 2002-2003 Acura 3.2L engines. This tensioner is part of a product improvement by Acura. Vehicles with the revised tensioner should be identified

Shop Line

Have you heard of any solutions for coolant loss and an oil leak on a 1.6L Honda Civic? The AERA Technical Committee offers the following information regarding a cylinder head gasket leak on 1988-’95 1.6L Honda Civic engines. This information does not apply to the VTEC engines. You may have received complaints that oil is

Shop Line

We’ve had complaints of recurring oil leaks on some Navistar 7.3L diesel engines. Can you offer any solutions? There have been reports of engine oil leaks on 1994-2003 Navistar 7.3L diesel engines. These leaks most often occur shortly after cylinder head service has been completed. To reduce the likelihood of reccurring leaks, a new end

Reducing VOCs In The Shop

Well, here we are again, talking about how to reduce VOCs (volatile organic compounds) in your shop. It’s surprising, in light of today’s regulatory environment, to see how many businesses still don’t even think or care about the subject…but it’s an important part of our business lives. In some states it seems that VOCs are

Mazak Provides Competitive Edge for Manufacturers at DISCOVER 2023

Mazak will host DISCOVER 2023 the week of October 9-13 at its North American headquarters in Florence, Kentucky. The largest private manufacturing event in North America, DISCOVER 2023 will feature four action areas of live machine tool demonstrations and highlight automation and advanced digital solutions designed to give manufacturers a competitive advantage. Anchored by the