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Shop Financials: When It Comes To Marketing, Does More Mean MORE?

Hopefully, my last “Shop Financials” column left you with the idea of maintaining “balanced” growth in your company. This column will focus on one of the 7 key areas I mentioned including marketing your company, products and services. It’s important to start with the basics. The first question to ask yourself is: Are we successful

Tech Notes

Engine Builders: The AERA Technical Committee offers the following information on coolant loss on 2001-2004 GM 6.6L diesel VIN 1 engines. Some owners may comment on engine coolant loss with no visible leaks. Excessive white smoke or a coolant type odor coming from the exhaust pipe, along with low coolant levels, may indicate coolant entering

Cylinder Head Design and Modification – Getting Started

No one can teach you how to port heads in a single magazine article, not even as great a magazine as Engine Builder. “Blasphemy!” the editors are screaming, but it’s the truth, because every job is unique to itself and its intended use. There are many resources available, but if you are serious about learning

Shopline

How much cam end play is acceptable when working on a Nissan Quest cylinder head? The AERA Technical Committee explains that the following information regarding camshaft end play for 1996-2004 Nissan 3.3L engines (Pathfinders and Quests) should be referenced whenever camshaft or cylinder head service is performed. Install the camshaft and locate plate in the

Technotes

Engine Builders: There has been some confusion about the proper method of push rod removal and installation for 1992-2000 GM 6.5L VIN F and S diesel engines, especially during re-assembly of valve train components, according to the AERA Technical Department. Because the push rod design has different hardness requirements for each end, it is important

PERA’S Core Corner: Understanding Chrysler’s Next Generation Controllers

Being one of the “Baby Boomers,” I find myself at a juncture in my life where, shockingly, I have adopted much of the same mindset that my father had about change: I don’t like it as much as I used to! However, many of the Gen X’ers today will tell you they willingly embrace change

Washington Way: Counterfeit Parts Seem Cheap But Have Very High Cost

Counterfeit motor vehicle parts have a substantial negative impact on vehicle parts suppliers in the United States. Counterfeit parts are ones which bear a registered trademark but were not produced by or under license from the registered trademark owner. Therefore, use of the mark violates the trademark owner’s rights. Not only do counterfeit parts divert

What Are The Costs?

In the equipment industry, it’s a similar situation. Change and development have been furious. Advancements in technology have made nearly every step of the rebuilding process more exact than ever, which has made it easier for shops to meet the ever-tightening tolerances and reach OE specifications. But these advancements haven’t come without their costs, both

Increasing Stock Performance

Let’s face it: stock engines just don’t wear out – at least not until upwards of 150,000 miles for the average late model engine. Sure, neglect continues to take its toll, but on the whole, while there is still some stock rebuilding work to be had, it’s not what it used to be. Have you

Which Cranksfaft Meets Your Racing Needs Best?

There are a lot of racing crankshafts in the automotive aftermarket today. You’ll find a wide variety of styles, strokes, weights and price ranges from which you can choose. The question you need to be asking is which crank is “right” for the engine you’re building? The answer to that question depends on several things

Shop Line

What’s the story on piston cooling tubes for Navistar diesel engines? The AERA Technical Department says that the piston cooling tube design on Navistar DT 466 and 570 diesel engines has been revised, and this information should be considered anytime the tubes are removed for service on engines with a serial number higher than 2,000,000.

Tech Notes

Engine Builders: A camshaft and lash adjuster design change was made between the 2004 and 2005 Ford 5.4L 3-valve VIN 5 engines. AERA’s Technical Commitee says do not use 2005 model year parts when servicing a 2004 model year or 2004 model year parts for a 2005 model year. If parts are intermixed during a

Shop Financials: Fail To Anticipate Change And You’ll Struggle – Or Worse

The automotive industry and business in general today is changing faster than at any time in recent memory. Failure to understand and react to industry changes may cause a business to fail, or at minimum, no longer allow them to effectively compete in their market area. Successful owners are all about change and they initiate

Machine Maintenance: Don’t Neglect Your Shop’s Other Machines

Over the past couple of years we’ve discussed the various maintenance requirements for your big machines – surface grinders, crank grinders, cleaning machines, etc. Now we’re going to take a look at five other devices that play an important part in building the best possible engines for your customers – the air compressor, hydraulic press,

Heavy Duty Diesel Rebuilding Opportunities

It’s certainly no secret that the engine rebuilding industry has been hurt by better quality, longer-lasting automobile engines. The same thing – but taken to an even greater extreme – can be said about the heavy duty diesel engine market. “The quality of today’s engines – both automotive and diesel – is so much better

Aqueous Cleaning Systems Offer Economical, Ecological Benefits

As concern for the environment and worker safety has increased over the years, attention paid to the cleaning processes used in engine rebuilding facilities has sharpened as well. No matter what size the shop, engine components are dirty and need to be cleaned. There are numerous ways to clean parts, of course, and no method

Cylinder Head Crack Repairs

It seems as if many cylinder heads are doomed to crack from the very start because of their lightweight construction and design. Aluminum overhead cam (OHC) heads, in particular, are often found to be warped as well as cracked. But so too are many pushrod cast iron heads. One of the causes of cracking in

PERA’s Core Corner: Getting A Leg Up On The Ford Duratec Cover-Up

No matter how much the engine remanufacturing and building industry changes, one thing will always remain the same. Identifying what type of engine on which you’re working will be an important – and challenging – part of the process. Today the front cover has become such an integral part of application identification that it has

Rebuilding the Ford 3.0L

This engine came out of the Cleveland Engine Plant #2 (CEP2), originally opened in 1955 to manufacture the 361 cid truck engine. By 1985, this facility was down to 400 employees and on the verge of closing. Then in 1988, plant renovation was begun (with the 3.0L Duratec engine family on the drawing board) at

Today’s Machining Centers Offer More Bang for the Buck

More bang for the buck. That’s what many machine shop owners say they’re looking for when considering a major equipment purchase. Because today’s machine shops are fewer in number and often smaller, it’s important for them to have as much capability as possible in every piece of equipment to maximize the return on investment, utilization