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Automotive Testing and Engine Expo Runs Oct. 22-24 in Novi, MI

The event, now in its 11th year, runs concurrently with sister show Engine Expo North America, showcasing the very latest in engine design and technology Automotive Testing North America is back, bringing a showcase of cutting-edge automotive development technologies to the home of the US motor Industry, Michigan. The event, now in its 11th year, runs

Future of Engine Building: Industry Forecast

The more things change, the more they stay the same As we entered into the new millennium, the industry had an optimistic, yet cautious outlook as to what the future held for the production engine remanufacturers and custom engine rebuilders. When we asked various industry insiders this month to look into their crystal spheres, past

Future of Engine Building: Converting the Masses

Rebuilding Diesel Engines to Run on Natural Gas Engine builders often get requests to convert a stock engine into a performance powerplant. Or to take a modest diesel tractor engine rated at 2,200 horsepower and transform it into a smoke-bellowing pulling machine at 6,000 horsepower. However, in our third installment on the future of engine

Future of Engine Building: The Road Ahead for Machining

The future always seemed so far away for some reason. You had cartoons featuring flying cars and movies about aliens and galaxies far, far away.

Service Issues on Ford 4.6L SOHC & DOHC Engines

In 2005, Ford introduced a three-valve (3V) SOHC version of the 4.6L for the newly restyled retro-look Mustang. Major changes included the use of two intake valves and one exhaust valve per cylinder to increase air velocity, torque and power, variable cam timing and a weight-saving aluminum cylinder block. Ford’s overhead cam 4.6L V8 engine has been

Powertrain Products; Problems With Ford 5.4L Truck Engines

The proper rebuild must contain not only new phasers, but also resized and machined camshaft bores, with the installation of OEM sized cam-bearings or an oversized camshaft with machining to zero runout (along with the traditional re-manufacturing process) Powertrain Products Inc., a national distributor of rebuilt automotive engines, reports on an alarming trend in Ford 2004-2010 trucks, equipped

Diagnosing Engine Noise Under The Hood Of A Ford F-150

This article is about diagnosing a mysterious engine noise in a 1989 Ford F-150 pickup equipped with the venerable 5.0L or 302 cubic-inch V8 engine following a rebuild. Most of us working in the automotive service trades are very familiar with Murphy’s Law and how it affects our shop’s cost of doing business. Murphy’s Law

A Look Into the GM 3.1L Engine

Over the years, GM has saved a bundle on manufacturing the 3.1L engine by using the production line tooling it originally developed for the 2.8L V6. By simply changing the bore diameter, the displacement of the same engine block could now be increased for more power and torque. The General Motors 3.1L V6 engine enjoyed a long

ContiTech Says Timing Belts Drive Modern European Engine Designs

Timing belts on the advance: European automakers are increasingly turning to timing belts again instead of chains to drive timing gear. Timing belts on the advance: European automakers are increasingly turning to timing belts again instead of chains to drive timing gear. “In terms of improving fuel efficiency and cutting CO2 emissions from internal combustion

MAHLE Continues Powertrain Downsize Project, Showcases Engine at Tech Center Opening

To support the Grand Opening of the MAHLE North American Technical Center, Farmington Hills earlier this summer, one of the company’s Downsize Demonstrator Vehicles, powered by a specially designed research engine, was on hand to drive appraisals by the North American Automotive Press, multiple OEM customers and government agencies. In 2006, MAHLE Powertrain and its parent company

Jon Kaase Picks His Top Five Engines

Jon Kaase’s standing was propelled to the forefront of his craft by winning the annual Engine Masters Challenge four times. But his reputation as an innovative engine builder had already been established over previous decades. By Archie Bosman/Photos by Moore Good Ink Starting his career with the acclaimed Dyno Don Nicholson in 1977, Kaase was

Rebuilding Liberty: Timing Belt Service on Jeep Liberty Engines

The 2.4 L I4 PowerTech is a Neon engine variant based on the Chrysler engine that was designed originally for the Dodge and Plymouth Neon compact car. The naturally aspirated 2.4L 4-cylinder PowerTech engine provided 150 hp (110 kW) and 165 lb.-ft. (224 Nm). In 2002, the Jeep Liberty was the first Jeep to use the two

Cummins Builds Two-Millionth Ram Pickup Engine

On December 10, 2012, Cummins built its 2,000,000th pickup engine for Chrysler Group LLC at its Columbus MidRange Engine Plant (CMEP). Follow it down the assembly line in this video. The 2012 6.7L High Output Cummins Turbo Diesel powers the Ram 2500 and 3500 heavy duty pickup trucks. It is also available in Ram 3500/4500/5500

Correct Tensioner Spring Installation on 2001-’05 Honda Civic 1.7L Engines

Engine builders must install the spring by facing the hook away from the timing belt. When installing a timming belt kit on a 2001-’05 Honda Civic 1.7L engine, it’s crucial that the tensioner spring be installed correctly onto the tensioner. [inpost_gallery post_id=4966 group=”1″] If it’s improperly installed, the open end of the spring hook can catch on

Mysterious Leaking Engine Oil Seals on Subaru Engines

Excessive crankcase pressure builds due to PCV system, resulting in oil seal displacement/leak. The Mitchell 1 Techline has heard of a very limited number of cases involving engine oil seals leaking after being displaced from their normal positions. As the engine heats and cools, condensation can accumulate in the PCV system, which, in extreme cold, can eventually

Damage Control: Removing Problem Plugs on Ford Modular Engines

Ford recognized a plug removal problem on some of its 4.6L 3v, 5.4L 3V and 6.8L 3V engines and issued a tech bulletin — TSB 08-7-6 — to address the problems. This article supersedes TSB 08-1-9. Ford’s Modular engine, used in various Ford, Lincoln and Mercury products during the mid- to late-2000’s, has been known to give techs a hard

3 Practical Tips for Assembling a Race Engine

Keeping clean, high quality oil in the engine is insurance against lubrication related problems – because what you can’t see, can hurt you. A human hair is about 80 microns wide, and the smallest particle size you can see with a naked eye is about 40 microns. That seems pretty small. Can something so small

Front Timing Cover Oil Leak Reported on Toyota 1GR-FE Engine

Oil leaks have been reported on some 2003-2007 Toyota 4Runners and FJ Cruisers with the 1GR-FE engine. Some 2003 – 2007 model year 4Runner, FJ Cruiser vehicles with 1GR-FE engines may display evidence of a small oil leak located where the Bank 1 cylinder head, engine block, and timing cover meet. Use the following repair

Major Engine Parts Companies Sponsor Classic Hot Rod Exhibit

Several major automotive parts manufacturers were on hand for the opening reception of a classic hot rod exhibit recently held at The Gilmore Car Museum in Michigan. One of the vehicles featured in the American Legends: Hot Rods and Customs exhibit is the three-window 1932 Ford that was pictured on the Beach Boys’ 1963 album, Little Deuce Coupe.

Design Engineering Inc. Partners With Ohio Technical College

  [box type=”shadow” align=”aligncenter” width=”600″ ]Design Engineering Inc. (DEI) will provide instructor training and product resources to help support education and training for careers in the automotive and powersports aftermarket.[/box]As a worldwide leader in the development of performance thermal tuning and acoustic control products, Design Engineering is sharing its expertise and product resources with students at Ohio Technical