Shop Solutions: April 2008
Charging For Expert Advice Bench racers wasting your time? Our shop labor rate is $80 per hour. I sell my advice for 1/2 price! When a guy wants me to engineer a motor by selecting parts combinations and machining specs to achieve a specific level of performance, I charge him for my time. I explain
Choosing A Replacement Camshaft
Unless you are doing a totally stock rebuild and reusing the original camshaft, selecting a camshaft depends on what kind of engine you are building and how that engine will be used. A stock engine for a daily driver is obviously an entirely different application than an big stroker motor for a Pro Stock racer.
Shop Solutions: November 2007
Solution for Pre-mature Camshaft Failure on Big Block Chevy Engines ≈Big Block Chevrolet engines are well known for being subject to premature camshaft lobe wear and failure. Here are ways to help relieve this problem. When replacing a hydraulic camshaft, instead of using the OE type of lifter (p/n 817 or VL37) use p/n 2095
PERA’S Core Corner: When It Comes To ‘How Clean,’ Do You Really Know?
Ever notice how many commercials there are in our environment about cleaning? Cleaning your floors, toilets, counter tops, disinfecting everything and anything that you come into contact with. In fact even the air that we breathe needs to be cleaned. Spin that out to the vehicles that we drive. You know they have to be
High Performance Rocker Arms, Valve Springs, Retainers and Locks
On a small block Chevy, altering the rocker arm geometry without changing the rocker arm lift ratio can add 15 to 20 horsepower at the rear wheels. The stock lift ratio for a small block (SB) Chevy V8 rocker arm is 1.5:1, and for a big block (BB) Chevy V8, the ratio is 1.7:1. Bolt-on
Vizard’s View: Avoiding Flat Tappet Cam And Lifter Failure
There is nothing worse than building a cost effective engine for a customer, shipping it, and then having it come back a short while later with the installed flat tappet cam wiped out. Even if the cam and valve train was warranted by the cam manufacture, you, as the engine builder, will bear the brunt
Shopline
I have experienced some problems with piston failures on DDC 12.7L engines with iron pistons. Are you aware of any updates? The AERA Technical Com-mittee offers the following information regarding Series 60 iron piston failures on DDC 12.7L engines. DDC has made an improvement by adding piston cooling nozzle machining to all Series 60 cylinder
Head Gaskets – Sealing the Engine
Sealing an internal combustion engine has never been easy. In the last 100 years gasket manufacturers have tried many things, including paper, leather and even beef tallow, to try and seal the joint between the head and block. Today, engine leaks are not what they used to be but can still be quite a headache
Machine Maintenance, Make the Most of Your Crank Grinder: Maintain It
Your crankshaft grinder probably represents one of the single biggest investments you’ve made for your shop. Most of you purchased your grinder to ensure quality, delivery and to enhance your shop’s ability to be self-sufficient. Hopefully you and your employees are taking good care of this sophisticated and expensive machine. To help you out, here
Perfect Engine Sealing Starts With Proper Head Bolt Use
How important are the various fasteners in an engine? Consider this: the head bolts have to withstand tremendous loads to keep the cylinder head sealed tightly against the head gasket and block. In an engine with four inch cylinder bores and peak combustion pressures of around 1,100 pounds per square inch, each cylinder exerts about
The Lives of Lifters, What You Need to Know
It’s like any other mechanical part in an engine. It has a simple yet specifically designed function, it’s not overly complicated and it’s definitely not the proverbial rocket science, tricked-out part. But there’s more to know about the valve lifter than you may think. First off, there are two distinct styles of lifters used in
Align Honing Principles
If you ever want to get scared, check out what a crank looks like at high RPM. If you’re interested, the machine to do this with is called a Spintron. What you’ll see is a large, heavy, supposedly rigid chunk of steel squirming around like crazy. You’d swear any metal walking around that much would
Machine Maintenance: When Spring Is In The Air, Cleaning Is In The Shop
It’s that time of year again. The racing season is underway. Spring is here and hopefully your shop is getting busier. Before it gets too hectic, it’s time to do some spring cleaning in your shop. The first stop is the first place your customers will see – the front counter. Get rid of any
Shop Line: How do I properly install and time the camshafts on an Isuzu 3.2L V6?
How do I properly install and time the camshafts on an Isuzu 3.2L V6? The AERA Technical Committee offers the following information on camshaft installation and timing procedure for Isuzu 1998-2000 3.2 and 3.5L DOHC V6 engines. There are a number of steps you must follow to install and set the timing of these camshafts
What’s Hot In Performance – Cams, Lifters & Rockers
The camshaft is really the heart of every performance engine because the cam defines the engine’s breathing potential, its torque curve and peak horsepower. The camshaft controls when the valves open, how quickly they open, how far they open (with some help from the rocker arms), how long the valves are held open, and when
Different engine-to-transmission dowels on Chrysler SOHC V6 engines?
Are there different engine-to-transmission dowels on Chrysler SOHC V6 engines? The AERA Technical Committee offers the following information regarding engine-to-transmission dowels on 1998 and 1999 Chrysler 3.2L and 3.5L SOHC V6 engines. A change was made in March of 1998 to the engine-to-transmission locating dowel length and block counter bore. The new dowel (p/n 06505643AA)
Spray Washer Maintenance Tips
In the 2003 Engine Builder Machine Shop Market Profile (Engine Builder, June 2003), shop owners said cleaning/disassembly were their most time consuming parts of the rebuild process. Survey respondents said that 13.8 percent of an average rebuild is spent in this area, down 2 percent from the previous year. In the same survey, 80 percent
Valve Guide Reconditioning
A valve loses about 15 to 30 percent of its heat through the stem. On the exhaust side where there is no cooling effect from the incoming air/fuel mixture, the guides are critical, because cooling through the stem is especially important for valve longevity. Worn intake guides or ones with too much clearance can also
Torque-to-Angle/Yield Threaded Fasteners
All the original equipment manufacturers (OEMs) have fastener labs with lots of sophisticated equipment and well-educated people working on fastening issues. They even have their own professional association – The Bolting Technology Council – which holds meetings and seminars about fasteners. I’m not a fastener engineer, and I’m not going to make you into one.
Threaded Fasteners Torque-to-Yield and Torque-to-Angle
All the original equipment manufacturers (OEMs) have fastener labs with lots of sophisticated equipment and well-educated people working on fastening issues. They even have their own professional association – The Bolting Technology Council – which holds meetings and seminars about fasteners. I’m not a fastener engineer, and I’m not going to make you into one.