Cylinder Head Crack Repairs
It seems as if many cylinder heads are doomed to crack from the very start because of their lightweight construction and design. Aluminum overhead cam (OHC) heads, in particular, are often found to be warped as well as cracked. But so too are many pushrod cast iron heads. One of the causes of cracking in
Rebuilding the Ford 3.0L
This engine came out of the Cleveland Engine Plant #2 (CEP2), originally opened in 1955 to manufacture the 361 cid truck engine. By 1985, this facility was down to 400 employees and on the verge of closing. Then in 1988, plant renovation was begun (with the 3.0L Duratec engine family on the drawing board) at
Engine Parts Coatings
Lubricity, heat management, corrosion protection and cosmetics. These are the main benefits that coatings can provide when applied to the surface of various engine parts. But there are different coating materials for different purposes, so the key to maximizing engine durability and performance with coated parts is using the right coating materials in the right
Machine Maintenance, Make the Most of Your Crank Grinder: Maintain It
Your crankshaft grinder probably represents one of the single biggest investments you’ve made for your shop. Most of you purchased your grinder to ensure quality, delivery and to enhance your shop’s ability to be self-sufficient. Hopefully you and your employees are taking good care of this sophisticated and expensive machine. To help you out, here
Perfect Engine Sealing Starts With Proper Head Bolt Use
How important are the various fasteners in an engine? Consider this: the head bolts have to withstand tremendous loads to keep the cylinder head sealed tightly against the head gasket and block. In an engine with four inch cylinder bores and peak combustion pressures of around 1,100 pounds per square inch, each cylinder exerts about
Coretalk: Recon Automotive Founder Armand J. Mancini Dies
He leaves behind his wife of 42 years, Carole, and three sons and a daughter – Armand, Vincent, Daniel and Carrie Mancini Young. He is also survived by three brothers, a sister and six grandchildren. Mancini was an icon of the automotive remanufacturing industry, having founded Recon in 1973 and building it into one of
PERA’S Core Corner: Looking For Leakers In Ford’s Duratec 3.0L Engines
Living in a home that was built in 1910 is a bit like living in a piece of history, and the character that goes along with it is truly fulfilling. Yet a home this old does bring its own challenges, so during the past month or so I have been replacing the remaining cast iron
All About The Alloys – Valve Seat Selection For High Performance Applications
We can’t make any sweeping generalizations about what kind of seats work best in a performance engine application because “performance” covers a lot of territory, everything from hot street engines with stainless steel valves to top fuel drag racing and NASCAR engines with titanium valves. Seat requirements vary depending on the application, what kind of
Shop Line
Have you heard of any solutions for coolant loss and an oil leak on a 1.6L Honda Civic? The AERA Technical Committee offers the following information regarding a cylinder head gasket leak on 1988-’95 1.6L Honda Civic engines. This information does not apply to the VTEC engines. You may have received complaints that oil is
Machine Maintenance: When Spring Is In The Air, Cleaning Is In The Shop
It’s that time of year again. The racing season is underway. Spring is here and hopefully your shop is getting busier. Before it gets too hectic, it’s time to do some spring cleaning in your shop. The first stop is the first place your customers will see – the front counter. Get rid of any
Gen III GM Small Block Engine, LS1 Motor for Cars, Trucks
The first generation small block was revised to create the second generation LT1/LT4 that was used for some applications from ’92 to ’97, but the results didn’t satisfy the people at GM Powertrain, so they started all over in ’91 and designed a brand new small block. It’s officially called the “Gen III” motor, but
Engine Boring and Honing Equipment
Cylinder boring and honing is the heart of most engine builders’ operations. The equipment you use will have a lasting effect on the quality of the product your shop sends out the door on a day-by-day basis. While equipment varies from manufacturer to manufacturer, so too do your needs for a specific type of machine.
Coretalk: AERA EXPO 2005 Set For Las Vegas Hilton In April
The EXPO will showcase leading edge technology with live, operating demonstrations of equipment, tools, supplies, parts and services. Exhibits will be open on Thursday, April 28, from 10:30 am-6 pm; Friday, April 29, from 10:30 am- 6:30 pm; and Saturday, April 30, from 10:30 am- 2:30 pm. EXPO will include a keynote address from NASCAR
Making Horsepower and Horse Sense From Your Dyno
A dyno can give an engine builder an enormous wealth of information and even separate the truth from lies. It’s one thing for a builder to have an idea of what the engine he or she is building is capable of and quite another to know exactly what’s been created. That’s because a dyno, more
Ford Timing Chains and Belts
So if a customer is driving a vehicle that is more than 5 or 6 years old, he may be driving on borrowed time if the timing belt has not been replaced. The risk of belt failure goes up sharply once a belt surpasses its recommended replacement interval, which for most Ford applications (except the
Rebuilding The Ford 3.0L V6
The 3.0L Ford pushrod motor has been around for nearly 20 years. It was originally introduced back in 1986 and millions of them have been installed in a wide variety of front and rear wheel drive cars and trucks since then. It’s been used in several FWD applications including the Taurus/Sable, the Tempo/Topaz and the
What head gasket issues does a Toyota 2.2L have that I should be concerned with?
The AERA Technical Committee says that loss of engine coolant has been reported on 1997 Toyota 2.2L 5SFE engines in various amounts. In most cases, there are limited signs of this leakage on the ground directly below the engine compartment after it has set for a long period of time. Depending on the production date
Researching the Rebuilding Market for Multi-Valve Cylinder Heads
Cylinder head work has provided a good income for many of our readers over the years. All engines eventually need a valve job and guide work if they accumulate enough miles. Head work may also be needed if an engine overheats and blows a head gasket, if the head develops a crack, or an OHC
Diagnose and repair repeated heater core leakage/failure on 1984-2003 Ford vehicles
Engine Builders: The AERA Technical Committee offers the following information that may help installers diagnose and repair repeated heater core leakage/failure on 1984-2003 Ford vehicles. This problem has been reported to occur shortly after engine work has been performed. Leaks may be caused by a chemical reaction called electrolysis. Electrolysis involves an ion exchange between
Cylinder Bore Refinishing with Honing Tools
By ring friendly, we mean a finish that provides good support for the rings, retains oil and does not require a lengthy break-in period. For most engines today, a ring-friendly finish means a plateau finish. A plateau bore finish is what all types of rings eventually produce when they are fully seated, so the closer