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Combustion Chamber Mold Making Process For Custom Pistons

The following molds are examples of chamber molds NOT accepted by JE Pistons.                           Different resin based materials are available, but be careful as they may readily bond with metal surfaces and can be difficult to separate once cured. There are two common

Engine Builder Shop Solutions: January 2009

Top 10 Machine Shop Business Tips Engine Pro recently held a series of 8 focus-group meetings in the Midwest. Each meeting consisted of 8 to 10 machine shop owners and a moderator. Three questions were asked during the meeting.  “What’s working? What’s not working? What do you need most to help you ‘make it’ for

Cutting Tools and Abrasives

One of tricks of the trade of machining engine parts is choosing the right cutting tool or abrasive for that particular job. Different metals have different machinability characteristics. A cutting tool or abrasive that works well on one application may not work so well on another application.   Years ago when most engine parts were

Carburetor Tuning For Performance and Restorations

The modern “square” design of Holley carburetors was popularly introduced during the late 1950s. Because this style of Holley carburetor featured a simple, modular design with interchangeable parts and a great degree of adjustability, it immediately found favor with performance enthusiasts. We’ll use the Holley 4150-series carburetors to illustrate how to select, assemble, adjust and

Surfacing Equipment Options

On older cast iron engines with conventional soft-faced head gaskets, as long as the surface finish on the cylinder head and block deck is roughly 60 to 100 microinches Ra (roughness average), the head gasket should cold seal and remain leak-free for the life of the engine. But on late model bimetal (aluminum head/cast iron

Engine Cylinder Bore Surface Finishes

What’s the best type of cylinder bore finish for today’s engines? Most would say it’s a finish that allows the rings to seat quickly and completely so the engine doesn’t use oil. For many applications, that may mean a plateau finish. The surface finish must also meet the piston ring manufacturer’s specifications and have the