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The Smooth Science of Cylinder Honing

  The basics of honing cylinder blocks hasn’t changed much in recent years, but what has changed are the type of abrasives being used by many engine builders. Silicon carbide and aluminum oxide honing stones of various grits have long been used in power honing machines and portable hones to finish cylinder bores. These types

Feeling The Need For Speed After All These Years

In his book "They Call Me Mister 500" (1969, Henry Regnery Co.), Andy Granatelli weaves tale after fascinating tale of what it was like to be one of the pioneers of the performance automotive industry. Before he was "Mister 500," before the days of the STP Pit Crew Pajamas and long before Mario Andretti gave

Seizing an Opportunity – Ed Davis, Waterhouse Motors

Ed Davis’ first love was motorcycles. Beginning with motocross and taking up cross country racing later on, the Tacoma, WA, native found he had a natural ability and excelled at the two-wheeled sport. During high school and vocational industrial machinist training, Davis hoped to try the professional circuit before age got ahead of him. But,

Dirt Track Dollars In the Shop and On the Track With Malcuit Racing Engines

It’s sometimes said that racers have motor oil or high octane racing fuel in their blood. Fearless drivers are accused of having ice-water running through their veins. For Strasburg, OH’s Brad Malcuit, the most likely ingredient pumping through his bloodstream is dirt, a fact he’ll happily attribute to family heritage. Malcuit is owner of Malcuit’s

Vincent Mancini Sees the Future of PERA ; Right Here, Right Now

You might think that a popular rock band would have nothing to contribute to an engine remanufacturer. You might think the best way to make a profit is to slash expenses by all means necessary. Or, you might think things would be better if your customer would just see your side of the story for

Coretalk: September 2001

Ford Plans to Revamp Parts Distribution Network Ford Motor Co. is working to restructure and expand its United States parts distribution network to deliver service and repair parts to its dealers faster and more efficiently. Over the next three years, Ford plans to increase the number of parts distribution centers from 10 to 21, creating

Little Engines, Big Money

For the rebuilding facility familiar with typical automotive or heavy-duty engines, the small displacement, four-cycle, air-cooled engine may seem insignificant. After all, these one-cylinder motors, which may produce just 5 hp, are found in lawn mowers, rototillers and kiddy go karts, for cryin’ out loud! Although the small four-cycle engines from Briggs & Stratton, Tecumseh,

Machine Shop Market Profile

Interviews conducted with parts and equipmentsuppliers, as well as machine shop owners and custom engine rebuilders,generally point to market demand which has remained flat whenengine production numbers are compared to year earlier figures.Recent survey results of machine shops concerning production year1997 confirm these assumptions. Automotive Rebuilder magazine conducted a surveyof the machine shop membership of

Performance Marine Engines – Meeting Customer Expectations

Life is a series of compromises. Human relations almost alwaysinvolves compromises of some sort. You want Chinese for dinner,she wants Italian; something has to give. Even if you go yourseparate ways, it’s a compromise and a decision to not dine together. Believe it or not, it’s the same with machinery. Any exercisein design is a

Why Parts Get Coated

I never would have believed you could get those kind of resultsfrom a glorified paint job. With those words, another skeptic(in this case, a NASCAR Winston Cup engine builder) had come toaccept the value of special coatings applied to engine components. At the time, such skepticism was not totally unwarranted. Likeany emerging technology, the coating

Desert Engine Reman Expands in the West

Since the early years of the United States, the West has alwaysprovided young pioneers a chance at adventure and the freedomto expand our nation. For Jonathan Smith, president of the ProductionEngine Remanufacturers Association (PERA), the passion for expansionfound in the hearts of those heading west is also a key elementin operating his own successful business.

Building Horsepower Through Dyno Testing

Pick up a copy of any racing-oriented automotive publication andas you thumb through its pages you’ll notice a smorgasbord ofads from engine builders. Most of them will have an assortmentof horsepower figures large enough to rival the national debt. Of course, all the numbers are suspect because, in most cases,they were obtained on the advertisers’

Machine Shop Market Profile

As is generally already known, the machineshop/custom engine rebuilder market struggled in 1996 to keeppace with production numbers generated in 1995. Many shop ownerstold us that demand was flat for machine shop services and/orrebuilt engines during 1996. Verification of these shop owners’ commentswas generated in our annual survey of the membership of the AutomotiveEngine Rebuilders

Shot Blasting Equipment Maintenance: Simple Does Not Mean Maintenance-Free

The technology of hurling steel or glass shot at more than 100 mph is pretty simple. But in the world of shot blasting machines, simple does not mean maintenance-free. The essence of these machines, no matter what their design, is that clean core parts come at the price of dramatic wear-down of media, as well

Rebuilt Market Reviews – Engines Market

Total engines remanufactured by all production engine remanufacturers (PERs) in 1995 increased a modest 3.5%, growing to 1.318 million units last year compared to 1.273 million units produced in 1994. Production totals are based on a U.S. and Canadian universe of 120 PERs that produced an average of 10,609 remanufactured engines annually in 1995. Survey