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Heavy Duty Technology: Piston Failure Analysis

The air/fuel, coolant and oil systems and relationships between various engine operations and the cylinder liner temperatures are critical to maintaining proper operation of all cylinder components. A variety of conditions can cause excessive piston growth or melting, and each will cause varying results – including catastrophic engine failure. The correct air/fuel ratio balance of

Seizing an Opportunity – Ed Davis, Waterhouse Motors

Ed Davis’ first love was motorcycles. Beginning with motocross and taking up cross country racing later on, the Tacoma, WA, native found he had a natural ability and excelled at the two-wheeled sport. During high school and vocational industrial machinist training, Davis hoped to try the professional circuit before age got ahead of him. But,

Tips for completing the job when resurfacing 16.3L Mack diesel cylinder heads

Q Any tips for completing the job when resurfacing 16.3L Mack diesel cylinder heads? A The AERA Technical Committee recommends that you pay attention to the fire ring grooves on 1990-2000 Mack E9 diesel engine cylinder heads whenever you resurface the head. This cylinder head incorporates a circular groove around each combustion chamber and a

Choosing Performance Camshafts

[email protected] Americans are very enthusiastic about their automobiles. Therefore, when they purchase, rebuild or even imagine their dream cars, a tremendous effort is put forth to make sure it is exactly what they want. Because the engine is arguably the most significant element in the performance of the car, it is very important that the

The Percentage Of DIYer Households In The United States Has Remained Constant For The Past Six Years

According to a new market research study released by the Automotive Aftermarket Industry Association (AAIA), the Do-It-Yourself (DIY) segment of the automotive aftermarket is not shrinking; in fact, the percentage of DIYer households in the United States has remained constant for the past six years. This comes as no surprise to Ernie and Sandi Holder,

Proposed Rule is Improvement But Still Not Perfect

Aftermarket parts and service providers, including rebuild-ers, are being increasingly stymied by their inability to obtain vital diagnostic and repair information about the vehicles or parts they are servicing. Whether the information is totally unavailable, provided only after much searching or inquiry or available but uneconomically priced, the effect is to deny the provider the

Vincent Mancini Sees the Future of PERA ; Right Here, Right Now

You might think that a popular rock band would have nothing to contribute to an engine remanufacturer. You might think the best way to make a profit is to slash expenses by all means necessary. Or, you might think things would be better if your customer would just see your side of the story for

Coretalk: September 2001

Ford Plans to Revamp Parts Distribution Network Ford Motor Co. is working to restructure and expand its United States parts distribution network to deliver service and repair parts to its dealers faster and more efficiently. Over the next three years, Ford plans to increase the number of parts distribution centers from 10 to 21, creating

Complying With Clean Air Laws Is Heavy-Duty Proposition

Heavy-duty engine rebuilders have a long and welcome nonhistory with Federal and state clean air agencies. At their inception, the major agencies

Great Scott! Wichlacz Takes Over as AERA Chairman

Wichlacz Takes Over as AERA Chairman Scott Wichlacz’s story begins the way many rebuilders’ stories begin: a young boy tinkering with lawnmower and tractor engines, taking apart the component parts of mechanisms and putting them back together, always knowing that this would be his chosen career. One thing led to another, and Wichlacz moved on

Court Square Capital Owns 90% Of Delco Remy

Court Square Capital, a unit of Citigroup, announced that it has completed its buy of approximately $247 million in Delco Remy International shares that it had not previously owned. With the completion of this offer, Court Square Capital now owns about 90 percent of Delco Remy common stock. DRI Acquisition LLC, a subsidiary of Court

When it comes to selling performance, nothing succeeds like success

Dick Fox, owner and president of Champion Racing Engines in McCordsville, IN, understands that, while customers may be impressed by his speed-shop showroom and his long time commitment to excellence, it

The Future Of OEMs In The Reman Aftermarket

Some original equipment manufacturers (OEMs) and the independent automotive remanufacturing industry have maintained a symbiotic relationship since the introduction of the first automobiles; other OEMs are still lagging behind when it comes to getting involved in reman automotive aftermarket sales. However, today the future of the relationship between the two is critical not only to

Net Worth Marketing Machine Shop Services In The New Millennium

In an age of dot-coms, sound-byte advertising and consumer attention spans getting shorter, companies from the largest to the smallest have had to adjust their marketing strategies to keep pace. Production engine remanufacturers (PERs) and machine shops/custom engine rebuilders (CERs) are no exception. Today

Rebuilding the New Chevy 262

This enabled GM to shorten the development process dramatically because it was able to adapt a proven design. But it also allowed it to share a lot of the existing tooling from the V8 production lines so the engines could be on the road sooner. The original 200 V6 that came out in 1978 was

Core Cleaning: A Closer Look at the Issues and Regulations That Are Driving Today’s Market

On the list of hot button issues in the engine rebuilding business, the disposal of waste usually takes a backseat to supplier consolidations, market share position, profitability and other topics. On the other hand, the amount of time, effort and money that rebuilders spend, all of it non-productive, in meeting regulatory requirements can be significant.

Ford 302/351 W Roller Cam

In 1994, Ford started using a roller cam in the 351W. It