September 2014 Shop Solutions
One of the most important factors in engine bearing design is a proper fit between the bearing and housing. Except for thrust washers, nearly all bearings are an interference fit. This means the bearing is slightly larger than the hole it fits into. In bushings, we refer to this as “Press Fit.”
Shop Solutions August 2014
Cleaning Bucket Style Hydraulic Lifters Unlike their flat tappet cousins, bucket style hydraulic lifters can often be reused if inspected, validated and cleaned. The problem is taking them apart. I developed this hammer tool to separate the plunger from the body. Insert the bucket (upside down) and secure with the cover plate. Next, a few good blows
July Shop Solutions
Organize and Save Organizing your parts inventory in your shop, building or warehouse is difficult whether it’s a few pieces or a few thousand parts. Start by thinking about what it’s going to take to find that part later on. Have an area set aside for just parts, arrange it in categories and decide if
June Shop Solutions
In Depth Deck Discussion I’ve found another use for a deck height bridge. When replacing seats on race cylinder heads, especially Big Block Chevys, I use a deck bridge with an indicator extension to first check where the valve was and should be. Then, when machining the seats, it’s an easy way to get all
Engine Builder Shop Solutions May 2014
Plastic Fantastic For many years, bolt boots have been the primary way to protect the crankshaft journal from damage during piston installation. Some shop supply companies sell long steel tubes that serve as guides to help align the rod to the journal. These help align the rod, but can also damage the journal surface. For
April Engine Builder Shop Solutions
Combustion Chamber Molds When making chamber molds for a variety of purposes, including holding up the valves on the assembly bench, (as opposed to a beanbag or shop rag) common auto body filler (Bondo) works very well. It’s fast and very inexpensive. Just mix the body filler and fill chambers of an assembled head. The
March 2014 Engine Builder Shop Solutions
Serve Up Cylinder Support on a Torque Plate Honing motorcycle or powersport cylinders can be difficult. The thin bottom portion of the cylinder often protrudes 1”-3” below the cylinder assembly, and if this thin/bottom portion of the cylinder is not supported during the honing process, the hone tends to push the cylinders outward instead of
Engine Builder Shop Solutions – January 2014
Replacement Head I.D. for Ford 6.0L Diesel Identifying a Ford 6.0L head by dowel size alone does not necessarily get you the correct replacement cylinder head. Ford/International have two casting numbers for their 6.0L head, the early 1843080C1 through C4 heads which all have 18mm dowel holes and use an 8mm mounting bolt for the rocker
Engine Builder Shop Solutions: September 2013
Authors of Shop Solutions published in each issue of Engine Builder Magazine are awarded a prepaid $100 Visa gift card. Shop Solutions may also be submitted to [email protected]. Cylinder Sleeve Flange Failures May Go Unnoticed Cylinder sleeve flange failures may go unnoticed if the sleeve body stays in position, but if it is pulled down
Engine Builder Shop Solutions: August 2013
Authors of Shop Solutions published in each issue of Engine Builder Magazine are awarded a prepaid $100 Visa gift card. Shop Solutions may also be submitted to [email protected]. A Better Way to Clean Oil Galleries I’ve always used the standard long handled nylon bristle brushes dipped in solvent to scrub the oil galleries in blocks,
