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The 2006 Machine Shop of the Year

Turning 40 used to be a bad thing… On that tragic day, the black balloons, the wacky "Over The Hill" gag gifts and the general air of sympathy that your best years had all come and gone were about the only things you could hope for. That is, if you view 40 as old. But

Engine Sealing Lowdown

With engines now lasting as long as 150,000-plus miles, there’s little doubt that the OEMs have created a monster! Gasket technology advances have played a significant part in the longevity and durability of today’s engines. They must be robust and durable enough to withstand a hostile environment for such a long life, and without leading

Coretalk: Ultimate Golden Mechanic To Win $25,000, Year’s Worth Of Fuel From BP

BP is looking for an ideal candidate who has premium auto repair skills, a charismatic personality, is active in his or her community and is environmentally conscious. Independent auto technicians over the age of 21 are eligible to enter the contest. BP will select the three best mechanics who will receive an all-expenses paid three-day/two-night

How To Eat an Elephant

Over the past 13 years, readers of this magazine have come to expect creativity, innovation and a healthy “gee whiz” factor from the annual Machine Shop of the Year Award winners. From technical expertise to absolute professionalism, the winners of this prestigious award have been great representatives of this industry. New last year at MMM&P

Coretalk: Consolidated Mfg. Cuts Staff, Shifts Focus Away From Remanufacturing

During a plantwide meeting in late February, company officials told 100 workers their jobs were eliminated. The company retained 20 employees for 30 to 60 days to handle the transition, said Greg Gordon, company president. Consolidated will retain 18 employees. The company, founded in 1940 and one of the nation’s first Ford Motor Co. engine

Cutting Edge Tooling – Superabrasives in the Shop

The need for faster production speeds and higher quality surface finishes has made superabrasives almost mandatory for most resurfacing, honing and grinding operations. What makes these materials so indispensable for engine building today? Their superior hardness is a major factor because it provides outstanding tool life that far exceeds conventional abrasives. A set of metal

Performance Cam Revolution – Valvetrain Advances Give More Power to the People

When selecting a performance camshaft, everything in the engine must be considered because change one thing and something else is affected. One cam supplier said that advances seem to happen daily, so it is important to stay abreast of the latest trends. The basic function of the camshaft is to open and close the valves

Engine Bearings and Crankshafts, What makes them [not] tick?

The relationship between the crankshaft and main bearings is an integral one. Any metal-to-metal contact can have catastrophic results, and if the carnage was the result of improper finish or fitment, you’ll likely get to work on your relationship skills again. There are many analogies to explain how its parts relate to the engine as

Which Cranksfaft Meets Your Racing Needs Best?

There are a lot of racing crankshafts in the automotive aftermarket today. You’ll find a wide variety of styles, strokes, weights and price ranges from which you can choose. The question you need to be asking is which crank is “right” for the engine you’re building? The answer to that question depends on several things

Head Gaskets – Sealing the Engine

Sealing an internal combustion engine has never been easy. In the last 100 years gasket manufacturers have tried many things, including paper, leather and even beef tallow, to try and seal the joint between the head and block. Today, engine leaks are not what they used to be but can still be quite a headache

Today’s Machining Centers Offer More Bang for the Buck

More bang for the buck. That’s what many machine shop owners say they’re looking for when considering a major equipment purchase. Because today’s machine shops are fewer in number and often smaller, it’s important for them to have as much capability as possible in every piece of equipment to maximize the return on investment, utilization

Crankshafts:Stock and Performance

The crankshaft is the working arm of the engine. All the force generated by combustion and the downward motion of the pistons is focused on the crank throws. The leverage effect of the force exerted on the crank journals twists the shaft and converts the up-and-down reciprocating motion of the pistons into rotational motion of

Coretalk: PERA Promotes Profit At Tech/Marketing Meeting

The following is the agenda for the meeting: Friday, April 29 7:00 – 10:00 a.m. – Registration. 7:00 – 8:00 a.m. – PERA Continental Breakfast. 8:00 a.m. – Opening Remarks & Introductions. 8:15 a.m. – “Performance Market,” Scooter Brothers of Comp Cams. 9:00 a.m. – “Performance Market,” Ed Keibler. 9:45 a.m. – Refreshment Break. 10:00

Gessford Machine, 2004 Machine Shop of the Year

If you asked a roomful of people to make a list of the 20 most exciting cities in the world, you would probably find New York, London, Paris, Rome and Beijing on every list. While the exact order and final tally of cities might vary, it’s unlikely that Hastings, NE, would even be mentioned. But

When can I reuse connecting rods for Mercedes-Benz M111 engines?

When can I reuse connecting rods for Mercedes-Benz M111 engines? If you’re rebuilding Merecedes connecting rods for resale or reuse, pay attention to the following information from the AERA Technical Committee The 1994-’98 2.2L Mercedes Benz M111 engines. This information should be considered anytime machine work is being done for component reuse. Examine all connecting

New Technology:Advances in Engine Building Equipment

How has racing changed your engine building business? No, it’s not a hypothetical, industry-generic question; in this case, it’s directed at every reader of this magazine. A strange question? It may seem to be. If you race – or build motors for racers – it’s probably an easy one to answer. But if you stay

Preacher, Teacher, Fighter, Friend

Warning: The Surgeon General has determined that reading this article may be hazardous to a negative attitude, and acting on the recommendations contained herein may result in increased job satisfaction and a more productive business atmosphere. If enthusiasm for his job were a virus, Dave Deegan would have one of the most serious infections the

When Old Dogs Learn New Tricks

When Jay Steel was introduced to the assembled throng at last spring’s AERA International Expo 2003 as the winner of Engine Builder’s 2003 “Machine Shop of the Year” award, he was intimately involved with the down and dirty business of rebuilding and restoring all manner of antique engines. His shop’s lineage descends directly from the

The New Sport Compact Market

The most popular nameplates are imports such as Honda, Acura and Mitsubishi, but coming on fast are Nissan, Toyota, Mazda, Subaru and Volkswagen – plus domestic models such as Ford Focus, Dodge Neon and even Chevy Cavalier. Nobody is abandoning the small block Chevy or any of the other V8s that have traditionally been the

Dodge City’s Finest; Harry’s Machine Works

No history of the American West would be complete without extensive recollections of Dodge City, KS. Formed as a convenient railroad stop to serve the new Atchison, Topeka and Santa Fe railroad, Dodge City offered something for everyone. That is, if your tastes ran to buffalo hunting, gambling or gunfighting. In its early days, Dodge