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Engine Rebuilding Technical Guide 2011

    November 2011         GM 3.4/3.5L Back in 1980, GM introduced an all newV6 that originally displaced 2.8L/173 cubic inches, but over time it grew into a 3.1L/191 cid, a 3.4L/207 cid, a 3.5L/213 cid and finally a 3.9L/237 cid version in 2006. Contributing Editor Doug Anderson takes us through the

Timing Chain Tensioner Installation Caution on GM 2.3L Quad 4

The timing chain tensioner on GM’s 2.3L "Quad 4" engine is of the spring loaded ratchet design. The tensioner assembly consists of a housing, spring, and ratcheting plunger. The plunger is locked into the housing and plunger to prevent the accidental release of the spring before or during installation. Once the tensioner is installed and

Engine Builder Shop Solutions: November 2011

Removing Mushroomed Lifters in Vehicle A good way to remove mushroomed lifters while the engine is still in the vehicle is to use the box that the new cam came in.  You will need to pull the mushroomed lifter as high as it will go in the bore and hold it there with a small

Jasper, Sunnen Give Away Street Performance Engine For Charity

Sunnen Products and Jasper Engines and Transmissions have teamed up to produce a high performance engine that features a full complement of aftermarket parts. According to Ron Williams, SMTSE, Southeastern Regional Mgr. for Sunnen, the proceeds from the raffle all go to charity. One hundred percent of the money raised from the Rev It Up

The Engine Repower Council to Host Engine Rebuild Demo at AAPEX

Live rebuilding of a Chevrolet R07 NASCAR Spring Cup engine will take place at 10 a.m. and 2:30 p.m. at booth #4081 in the Sands Expo Center. Co-sponsored by ERC and MAHLE Clevite Inc., and endorsed by the Production Engine Remanufacturers Association (PERA) and the AERA Engine Builders Association, the demo features two Hendrick Motorsports

Roster of Participating Manufacturers Set for SEMA Scholarship Engine Project

Nearly twenty SEMA-member companies have come together in support of a unique project that will benefit the SEMA Memorial Scholarship Fund. Their products are being used to build a big-inch small block Ford engine that will be auctioned off on eBay in conjunction with this year’s SEMA Show. The engine – which is being constructed

Influence of Grooved Main Bearings on Performance

It’s essential to understand that bearings depend on a film of oil to keep them separated from the shaft surface. This oil film is developed by shaft rotation. As the shaft rotates it pulls oil into the loaded area of the bearing and rides up on this film much like a tire hydroplaning on wet

Smooth Moves: Today’s Surfaces Often Demand Different Finishes

When multi-layer steel (MLS) head gaskets became commonplace a number of years ago, there was a lot of concern that aftermarket surfacing procedures might not be able to reproduce the mirror-like finish that the vehicle manufacturers said was absolutely necessary to seal MLS head gaskets. The challenge was to duplicate the factory finish using out-dated

Jasper, Sunnen Team Up For Charity Engine Build With

The “Rev-It-Up Raffle” will feature a Jasper Class II Performance engine, Chevy 350 cid, a great choice for performance oriented cars and trucks, street rods and restored muscle cars. The Sunnen IMIS team will be adding other components such as the carb, intake manifold, water pump, distributor, harmonic balancer, etc., from a diverse group of

PERA Convenes Near

The Production Engine Remanufacturers Association (PERA) met September 20-23 in Ypsilanti, Mich. for educational and networking opportunities. “The program committee did a great job of organizing this year’s event,” said PERA President Matt Weinzapfel, Jasper Engines & Transmission Exchange. “We had three great plant tours provided by PERA member companies Melling, Mahle and Dart, which

Causes of Melted Piston Top and Ring Land on Diesel Engines

Signs of melted piston or ring land damage include: • Erosion at the piston crown is visible. • Melted areas can be seen at the piston crown (Fig. 1) – right up to a completely melted off top of the piston (Fig. 2). • In extreme cases, there are seizure marks all along and around

Rebuilding the Chevy 3.4L/3.5L Engine

(Download the illustrated pdf here) We’re going to take a look at two of these engines, including both versions of the latest 3.4L that was used in the Chevy Equinox (and Pontiac Torrent) and the original 3.5L that was installed in several ’04-’07 Chevy cars and crossovers. And, we’ll give you an overview of what

2011 Stroker Engine Guide: Unlocking LS Stroker Engine Potential

Modifying the LS for more power is as easy as falling off a log, to apoint, then some tough issues arise, especially if you are building ahigh-rpm race engine. But until you reach that point, the LS respondsnicely to boring and stroking, improved cylinder head flow and theyrespond especially well to power adders. The only

PRI Offers Race Engine Builders Opportunities to Increase Efficiencies, Profit in 2012

The PRI Trade Show is being held December 1-3, 2011, in the North/South Building of the Orange County Convention Center, in Orlando, Fla. It is open to the racing trade only. You must be part of a racing business or professional race team to gain admission. “The PRI Trade Show is where you go when

Racing Rotating Assemblies: Cranks, Rods and Pistons

Building a performance engine requires assembling the optimum mix of rotating components that are compatible with the block and heads, properly matched with each other, and balanced to precise tolerances. The easiest way to get the right combination of parts is to buy a complete rotating assembly from a supplier who offers such kits.  Most

DHPS Expands

The company said this cost effective remanufacturing process is proving to be very important in helping commercial, military and governmental organizations meet their goals to “Reuse and Recycle.” In addition to increases in production line machinery and personnel, DHPS President Paul Blizzard has announced the addition of Ray Falkenrath as vice president of business development.

PERA Announces Preliminary Schedule for 66th Annual Conference

To register for PERA’s 66th Annual Conference, log on to the PERA website (www.pera.org) to complete the form or contact Nancie Boland at [email protected]. Tuesday, September 20 11:30 a.m.: Lunch Wine Tour – Tour will include a visit to 3 vineyards 12:00 p.m.: Golf Outing (Eastern Michigan University’s Eagle Crest Golf Club)   6:30-8:00 p.m. Opening

Communication Breakdown: Diagnosing Engine Bearing Failure

Engine builders turn into medical examiners when this happens; getting the story behind the story is what you must do to understand what went wrong and what to do to avoid it in the future. According to engine bearing experts, a failed bearing is not usually the fault of the bearing but rather the fault

Quarter Mile Foundation To Raffle Mondello ‘Vintage Rat’ Engine for PROJECT 1320

“Mary and I discussed the Project 1320 Raffle Engine and with Joe’s crew at the Mondello Technical Center,” said Hrudka. “Everyone at the Technical Center is fully committed to completing the engine well in advance of the drawing. Mary told me, ‘Joe would want this engine finished. It will be a wonderful tribute and a

PERA Announces Preliminary Annual Conference Schedule

The conference schedule includes a presentation on GM Duramax engines, tours of Melling, MAHLE Piston Rings, Roush, Dart Machinery, Henry Ford Museum and Greenfield Village. The conference will be held at the Ann Arbor Marriott Ypsilanti at Eagle Crest Resort. Tuesday, September 20 11:30 am – Golf outing (Tee Off 12:00 pm), lunch  (Wine country