Tech Notes
Engine Builders: After 75,000 miles, your customers’ engines can begin to show their age. They may consume a bit more oil or oil could leak past intake valve stem seals. Higher Mileage specialty motor oils typically contain additives that condition the rubber seals to help reduce oil consumption. They can also have high quality base
Coretalk: National Crankshaft Co. Becomes Newest EPWI Branch Warehouse
NCC joins other EPWI warehouses located in Denver, Phoenix, Albuquerque, Dallas, Oakland, Oklahoma City, Houston, San Antonio, Portland (OR), Tacoma and Anchorage. “EPWI is making enhancements to the programs and product lines currently offered, as well as adding many new product lines” according to Paul Van Woensel, president of EPWI. “NCC’s customer support programs are
Shop Line
Q: I have experienced problems with blowing oil filter seals off some 4.2L Ford engines. Any solutions? A: The AERA Technical Committee offers the following information regarding high oil pressure on 1997-2004 Ford 4.2L VIN 2 engines. This condition occurs immediately after engine front cover/oil pump replacement. In some instances, this higher than normal pressure
PERA’s Core Corner: It’s Time To Say Goodbye To An Old Friend
by Roy Berndt I have a La-Z-Boy recliner that I probably should have retired ten years ago. Yet even today, it’s one of the most comfortable chairs that I have ever sat in. Because I hate the thought of giving it up, my next move will be to put it in the garage, where I
Pistons and Pins: What’s New
Asking piston manufacturers “what’s new” reveals a number of trends that are reshaping the piston business today. One is that there’s no longer a time lag of three or four years for aftermarket piston suppliers to tool up for the latest piston applications. Production engine remanufacturers (PERs) and custom engine rebuilders (CERs) are asking for
Advances in Cleaning Equipment
You could argue that the dishwasher is one of the greatest inventions of the twentieth century. Up until its introduction in households, people had to wash each dish individually, by hand, and dishpan hands were common among women and children. But the dishwasher changed all of that for families, and on its arrival, children everywhere
Coretalk: Seeking Industry Growth, PERA Names Boland New Executive Director
“We will help grow this industry,” said Ray Fink, PERA President, “and that means nos more business as usual. The time for change is now.” Boland brings an extensive background in successful association restructuring and will be responsible for all business management functions of PERA in order to meet the needs of the association’s members.
Shopline
I have experienced some problems with piston failures on DDC 12.7L engines with iron pistons. Are you aware of any updates? The AERA Technical Com-mittee offers the following information regarding Series 60 iron piston failures on DDC 12.7L engines. DDC has made an improvement by adding piston cooling nozzle machining to all Series 60 cylinder
PERA’S Core Corner: A Picture Is Worth A Thousand Words; Real Money, Too
After attending the 2006 PERA Spring Tech Program in Dallas, TX, at the end of March, I came back with information that must be shared with everyone. Imagine being able to have something that will provide you a thousand times the return every time that you use it? Do you think that you could get
Pushrods & Lifters
Pushrod engines have been dubbed as antiquated technology by some, but for many engine builders these engines are far from suffering the fate of the horse and buggy. In fact, with both GM and Chrysler keeping the pushrod engine alive in their current product lineups with the Gen IV, Hemi and others, pushrods and lifters
The Enthusiast’s Motor Market
Street Rods, customs, muscle cars; even their names are different. When it comes to cars – and we’re including light trucks – from the early 1900s on up into the ’70s, it’s not enough to just call them old cars. How cars from this time span are rebuilt can often make them their own separate
Coretalk: Consolidated Mfg. Cuts Staff, Shifts Focus Away From Remanufacturing
During a plantwide meeting in late February, company officials told 100 workers their jobs were eliminated. The company retained 20 employees for 30 to 60 days to handle the transition, said Greg Gordon, company president. Consolidated will retain 18 employees. The company, founded in 1940 and one of the nation’s first Ford Motor Co. engine
PERA’s Core Corner: Updating Your Understanding Of Chrysler’s NGC
Last November’s Core Corner, titled “Understanding Chrysler’s Next Generation Controllers” (November 2005 Engine Builder, page 24) did not include any images of the different cam gears since all you needed to know for identification was that “NGC” was stamped on the gears in question. REPLACEMENT CHART Note: SBEC means Single Board Engine Controller (passenger car
Head and Block Resurfacing
Resurfacing cylinder heads and engine blocks is an essential aspect of engine building today, whether the work is being done by a production engine rebuilder, a high performance specialist or small custom shop. Bimetal engines, multi-layer steel (MLS) head gaskets and tighter assembly tolerances make accurate surfacing more critical than ever before. The key to
Tuning in to the Sport Compact Market
While the American muscle car segment is getting a shot in the arm with the Mustang, Charger, GTO and others, the sport compact market is not going away any time soon. Much has been said about the possible demise of this once fast-growing market but according to some manufacturers there is still plenty of business
Coretalk: Dallas To Host PERA Spring Technical Meeting March 30-April 1 2006
The meeting, a combination of technical sessions and facility tours, will begin with a cash reception in the hotel’s lobby bar on Thursday, March 30. The technical program is slated to begin on Friday, March 31st, following breakfast hosted by PERA. Ray Fink, PERA’s new president and president of AER Manufacturing Inc., in Carrollton, TX,
Fast Lane, Is Diversification Your Key To Performance Profits?
In past “Fast Lane” columns I have talked about how important it is for a shop to start slowly when entering the high performance and motorsports field. Starting slowly would mean starting with just one type of engine, or racing “class” or organization, so that you can become very good at what you do. To
Cutting Edge Tooling – Superabrasives in the Shop
The need for faster production speeds and higher quality surface finishes has made superabrasives almost mandatory for most resurfacing, honing and grinding operations. What makes these materials so indispensable for engine building today? Their superior hardness is a major factor because it provides outstanding tool life that far exceeds conventional abrasives. A set of metal
PERA’s Core Corner, Fighting Truth Decay About Cavitation Damage
It’s amazing how something that may be damaging or corrosive in one circumstance can be of great value in another, like using extremely dangerous explosives to put out an oil well fire. This month we are going to talk about a similar action yet on a much smaller scale, microscopic actually, and it’s called “cavitation.”
Coretalk: Tony Stewart Motorsports To Headline SME Show
Stewart’s personal race team, which is a passion for the versatile NASCAR, IndyCar and USAC champion, will be featured on the show floor on January 24-25 at the Performance Theater. “The competition level is so tight right now – any extra bit of speed or performance you can squeeze out of your car can be