Rebuilding the Ford 3.0L
This engine came out of the Cleveland Engine Plant #2 (CEP2), originally opened in 1955 to manufacture the 361 cid truck engine. By 1985, this facility was down to 400 employees and on the verge of closing. Then in 1988, plant renovation was begun (with the 3.0L Duratec engine family on the drawing board) at
Introducing Mark Spaulding, PERA President
Some of the most recognized names in the engine remanufacturing industry have sat atop the Production Engine Remanufacturers Association (PERA) Executive Committee over the past 59 years. Many of these men have had lifetimes of experience and brought storied family histories in the industry to their terms as president of PERA. Mark Spaulding jokes that
Tech Notes
Engine Builders: The AERA Technical Committee offers the following information regarding camshaft identification for 2001-2003 Hyundai 3.0 and 3.5L engines. Previously published service manual information has been called misleading, resulting in incorrect assembly. Each of these engines use four unique camshafts that look the same. Each camshaft for the 3.0L and 3.5L engine is etched
Engine Bearings: Stock & Performance
The importance of the engine’s bearings can’t be over-emphasized. The bearings support the crankshaft and connecting rods, and in pushrod engines also the camshaft. The bearings provide a surface for the friction-reducing oil film that allows the parts to spin without rubbing metal against metal. It’s a tough job because of the high loads created
Ford Timing Chains and Belts
So if a customer is driving a vehicle that is more than 5 or 6 years old, he may be driving on borrowed time if the timing belt has not been replaced. The risk of belt failure goes up sharply once a belt surpasses its recommended replacement interval, which for most Ford applications (except the
Surfacing Equipment For Today’s Engines
The surfacing needs of today’s engines are as complex as the engines themselves. Multi-valve aluminum cylinder heads on cast iron blocks are a tough combination to seal because of the difference in expansion rates between the two metals. If the surface finishes on the head and block are too rough, lateral shearing forces which occur
The New Sport Compact Market
The most popular nameplates are imports such as Honda, Acura and Mitsubishi, but coming on fast are Nissan, Toyota, Mazda, Subaru and Volkswagen – plus domestic models such as Ford Focus, Dodge Neon and even Chevy Cavalier. Nobody is abandoning the small block Chevy or any of the other V8s that have traditionally been the
The Constant of Change
Although "change" is a frightening word to many people, reasons Yamato Engine Specialists’ Asiff Dhanani, there’s simply no point in questioning it. Of all the "sure things" in business, the only certainty is that situations definitely change. Dhanani, incoming president of PERA explains that the change in this industry is not new. Things have been
Increased crankshaft journal dimensions for 1995-2002 Kia 1.8L VIN 5 engines.
Engine Builders: The AERA Technical Committee offers the following information on increased crankshaft journal dimensions for 1995-2002 Kia 1.8L VIN 5 engines. The main journal diameter for the crankshaft of this engine was increased beginning with the 1998 model year. Mazda manufactured these engines prior to 1998 while Kia manufactured all subsequent engines. Use caution
Just Imports
At my shop, Import Machine Service in Framingham, MA, we do a lot of flow testing and head porting, and are continually working to improve induction systems. Our work, however, is limited to aluminum only. Because I do work for many racers, I get many requests to do “performance” enhancements. Over the years, Mazda Miatas
Where Should The Cam Bearing Oil Hole Be Located On A 3400 Series Cat Diesel?
A: The AERA Technical Committee offers the following information regarding cam bearing oil hole location for 3400 series Caterpillar diesel engines and installation of all cam bearings for these engines. This bulletin should be used, and service manuals published before 1985 should not be used. The correct location for the oil hole in the camshaft bearing
Just Imports
So, you aren’t willing to work on import engines? To you they just seem too complicated and overwhelming? So you end up making the statement that you don’t do foreign vehicle repairs – or more specifically, import engine repairs. What happens when you get an offer to do a Mazda B2300 motor or work on
Coretalk: September 2001
Ford Plans to Revamp Parts Distribution Network Ford Motor Co. is working to restructure and expand its United States parts distribution network to deliver service and repair parts to its dealers faster and more efficiently. Over the next three years, Ford plans to increase the number of parts distribution centers from 10 to 21, creating
“Heading” In The Right Direction: Heads Are A Hot Commodity These Days
Heads are a hot commodity these days, but itdepends on the application. Some heads like those for Chevy 350and Chrysler 2.2L/2.5L engines are always in demand, but pricesare low because of the glut of cores that are available for theseengines. Even so, anybody who’s selling heads these days has tohave them. The hot heads are
Valvetrains: Better Materials & Design
Pushrods would seem to be an endangered species these days, atleast as far as most new engine designs are concerned. The onlybrand new engines built in recent years with a pushrod valvetrainhave been Chrysler’s 8.0L V10 for the Viper and Dodge Ram, andGeneral Motors new "LS1" 5.7L small block V8. All therest have either been
Forklifts
Engine rebuilders often classify themselves as an automotive (car and light truck), and/or medium duty/heavy-duty diesel or industrial rebuilder, and usually primarily stay in one market or the other. Some cross the line and do business in both markets, but most tend to stay in familiar territory where they’re comfortable. Yet rebuilding forklift engines is