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2004 AETC Conference

The 14th annual Advanced Engine Technology Conference (AETC) saw a return to the Antlers Adam’s Mark, in downtown Colorado Springs, CO, Jan. 8-11. The return to this facility, though higher priced than those used in the recent past, was requested by a poll of last year’s attendees because of the higher quality of the hotel

Diagnose and repair repeated heater core leakage/failure on 1984-2003 Ford vehicles

Engine Builders: The AERA Technical Committee offers the following information that may help installers diagnose and repair repeated heater core leakage/failure on 1984-2003 Ford vehicles. This problem has been reported to occur shortly after engine work has been performed. Leaks may be caused by a chemical reaction called electrolysis. Electrolysis involves an ion exchange between

OBD II Shop

Having come from the era of the muscle car, it is extremely interesting to me to get out and look at the new vehicles, feel the performance and see the technology that makes the tailpipe emissions half of what they were in 1996. This technology is made possible by faster power train control modules that

PERA’S Core Corner

Unless you maintain the correct Focus on the engine blocks being used for Ford 2.0L SOHC applications beginning in 1997 you could certainly end being Escort-ed down the wrong path and ending up in that awful position of a “do over.” In fact the block choices per application remind me of the “Mounds” and “Almond

Building Drag Racing Cylinder Heads

One thing every drag racer wants is to go faster – even bracket racers. There are lots of ways to shave tenths of seconds and even whole seconds off an elapsed time. It all comes down to how much money the racer is willing to spend in his quest for speed. One way to go

Cylinder Bore Refinishing with Honing Tools

By ring friendly, we mean a finish that provides good support for the rings, retains oil and does not require a lengthy break-in period. For most engines today, a ring-friendly finish means a plateau finish. A plateau bore finish is what all types of rings eventually produce when they are fully seated, so the closer

Putting the ‘Power’ in Powersports

Performing rebuilds and other machine services on ATVs, personal watercraft (PWC) and snowmobile engines may provide your shop with a little added boost during a down period without having to retool your entire shop. However, to make the most of the opportunity, you should know what type of market you can serve best – ATV,

Did What Happen In Las Vegas Go Home With You?

Las Vegas is known in some circles as “Sin City,” yet this improbable outcropping of neon, skin and cash labored hard a few years ago to change its image. “Don’t worry,” the city winked to parents, “we’re different now – we’re the ‘family friendly’ vacation destination. C’mon out and bring the kids!” Well, Las Vegas

Pera’s Core Corner

In the quest to find the latest and greatest information about different casting identification, oddities and interchangeability to assist those within the engine remanufacturing or rebuilding industry, it is easy to lose sight of valuable information from the past. No, I am not talking about the ’50s and ’60s, although that may be an idea,

Like Rodney, The Aftermarket Often Gets No Respect

This is the exasperated lament of comedian Rodney Dangerfield, the bungling, bug-eyed comic, as once again his inept and often flamboyant behavior leaves his antagonists merely shaking their heads. The aftermarket too may often feel like uttering “we just don’t get no respect” from the regulators and legislators who are often very knowledgeable about the

Rebuilding The Chrysler 2.7L

It was rated at 200 HP and it was originally used as the base motor in the Intrepid and Concorde, but it’s been the optional engine in the Stratus and Sebring since 2001 and it will be the standard engine in Chrysler’s new 300 sedan that’s coming out later this year. So, while there are

Lord(s) Of The (Piston) Rings

“He who breaks a thing to find out what it is, has left the path of wisdom.” – Gandalf, Fellowship of the Rings. This is certainly not the case with piston ring technology, although Gandalf from the Lord of The Rings never directed his comments towards engine builders or piston ring manufacturers. Piston ring manufacturers

Preacher, Teacher, Fighter, Friend

Warning: The Surgeon General has determined that reading this article may be hazardous to a negative attitude, and acting on the recommendations contained herein may result in increased job satisfaction and a more productive business atmosphere. If enthusiasm for his job were a virus, Dave Deegan would have one of the most serious infections the

When Old Dogs Learn New Tricks

When Jay Steel was introduced to the assembled throng at last spring’s AERA International Expo 2003 as the winner of Engine Builder’s 2003 “Machine Shop of the Year” award, he was intimately involved with the down and dirty business of rebuilding and restoring all manner of antique engines. His shop’s lineage descends directly from the

Core Corner

Whenever I see a new subdivision being built further out into the rural areas of larger cities, I think about the new owners, many of whom will be young married couples moving out of apartments or condos and finally getting to that place where they are ready to start a family. Once that baby booming

Maintenance Means You’re Set For Honing, Not Moaning

Let’s start with one of the main ingredients of honing: the honing oil. Automotive type transmission fluid is NOT honing oil. Period! Don’t let me catch you using tranny fluid in your honing machine! Honing oils are not all alike either. Always use the highest quality honing oil from a supplier you can trust. It

Pushrods – Key To Performance

Pushrods are the weakest link in the upper valvetrain. Pushrods transfer and redirect the upward motion of the lifters, which goes in one direction, to the rocker arms which move in another direction. Consequently, they are subjected to bending forces as the load and engine speed increases. For stock engines, mild steel stock pushrods are

TIG Welding Opportunities: Working Magic In Cylinder Head Emergencies

Is there a machine in your shop that can be said to work magic? Not only can it fill cracks and repair broken castings, it has the power to create profits, restore power and turn back the hands of time. You might call it a TIG welder, but many of your most desperate customers will

Spray Washer Maintenance Tips

In the 2003 Engine Builder Machine Shop Market Profile (Engine Builder, June 2003), shop owners said cleaning/disassembly were their most time consuming parts of the rebuild process. Survey respondents said that 13.8 percent of an average rebuild is spent in this area, down 2 percent from the previous year. In the same survey, 80 percent

I can’t seem to trace a coolant leak in a 4.3L GM. Can you help?

A. Coolant loss on 1992-1997 4.3L GM VIN R & W engines has been, at times, difficult to detect. The cause of the coolant loss has been traced to cracks that may develop in the lifter valley area of the block and allow coolant to pass into the valley of the block. This loss of