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Navistar 7.3L Diesel Labor Costing Study

The 7.3L IDI diesel engine originally produced by Navistar from 1989-

Automotive Rebuilder Interview with Brad Hartmann, Hartmann Bros., Inc.

Brad Hartmann is president of Hartmann Bros. Inc., a heavy duty rebuilding operation located in Abilene, TX. He is the incoming chairman of AERA’s Vanguard committee, the group providing leadership opportunities to AERA members under the age of 40. Hartmann, 31, has been with the company since high school in the 1980s, beginning full-time employment

Torque-to-Angle/Yield Threaded Fasteners

All the original equipment manufacturers (OEMs) have fastener labs with lots of sophisticated equipment and well-educated people working on fastening issues. They even have their own professional association – The Bolting Technology Council – which holds meetings and seminars about fasteners. I’m not a fastener engineer, and I’m not going to make you into one.

When your market is in a state of change, how do you respond effectively?

Ever notice how negativity becomes a self-fulfilling prophecy? People focus on how tough things are, and sure enough, things usually get a lot tougher. On the other hand, ever notice how those shop owners who are looking toward the future of their businesses always are better able to jump over the present day hurdles that

Threaded Fasteners Torque-to-Yield and Torque-to-Angle

All the original equipment manufacturers (OEMs) have fastener labs with lots of sophisticated equipment and well-educated people working on fastening issues. They even have their own professional association – The Bolting Technology Council – which holds meetings and seminars about fasteners. I’m not a fastener engineer, and I’m not going to make you into one.

Blum Hopes To Help Bring PERs Up to Speed Technologically

The Production Engine Remanufacturers Association (PERA) will be coming up roses when it welcomes its new chairman at its annual convention, hosted this year in Point Clear, AL. Wilfried Blum will have some impressive shoes to fill as he replaces Jim Ormsby of Franklin Power Products, located in Franklin, IN, as president for 2001. Blum,

What’s Hot In Cold Crack Repairs!

It is one of the most common ailments of a modern engine, requiring attention whenever it is discovered. It has the potential to be a great profit center, but it can also cause no end of frustration. "It" is a crack, and whenever one is discovered in a cylinder head or engine block, it means

Net Worth Marketing Machine Shop Services In The New Millennium

In an age of dot-coms, sound-byte advertising and consumer attention spans getting shorter, companies from the largest to the smallest have had to adjust their marketing strategies to keep pace. Production engine remanufacturers (PERs) and machine shops/custom engine rebuilders (CERs) are no exception. Today

Rebuilding the New Chevy 262

This enabled GM to shorten the development process dramatically because it was able to adapt a proven design. But it also allowed it to share a lot of the existing tooling from the V8 production lines so the engines could be on the road sooner. The original 200 V6 that came out in 1978 was

Core Cleaning: A Closer Look at the Issues and Regulations That Are Driving Today’s Market

On the list of hot button issues in the engine rebuilding business, the disposal of waste usually takes a backseat to supplier consolidations, market share position, profitability and other topics. On the other hand, the amount of time, effort and money that rebuilders spend, all of it non-productive, in meeting regulatory requirements can be significant.

Cleaning Aluminum

"Ten years ago, when there wasn’t that much aluminum, people were scared," said Mike Wigert, sales manager of spraywasher manufacturer LS Industries. "They didn’t know how to regulate their ovens, they didn’t know which chemicals to use, and they were tarnishing their aluminum parts, and probably ended up hand cleaning a lot of them," he

Message From Incoming PERA President Jim Ormsby

Sometimes we need to exceed even our own expectations. That’s the message from Jim Ormsby, incoming Production Engine Remanufacturers Assoc-iation (PERA) president and current general manager of Franklin Power Products, a production engine remanufacturer (PER) located in Franklin, IN. They’re words that all PERA members should take to heart if they wish to re-energize shrinking

The Obd Ii Shop: Will Machine Shops Be Able To Pass Added Technology Costs On To Their Customers?

These days, OEMs push the envelope in terms of precision engine building techniques. Will machine shops be able to pass added technology costs on to their customers? After a recent tour of the DaimlerChrysler Kenosha, WI, engine plant, I came away with a lot more questions than answers about the future of engine rebuilding, especially

1999 Machine Shop Labor Costing Study

There are probably few topics of more interest to machine shops and custom engine rebuilders than charges for specific shop labor operations. In January, Automotive Rebuilder surveyed 2,400 machine shop members of the Engine Rebuilders Association (AERA) throughout the U.S., asking for labor charges for 22 basic labor operations performed on two popular engines currently

Rebuilding The GM Quad 4

The Quad 4 had four valves per cylinder, tuned intake and exhaust manifolds, no distributor, no plug wires, lightweight rods and pistons to reduce shaking forces, and a crank with eight counterweights that was designed to reduce noise, vibration and harshness (NVH) and bearing wear. It didn’t have an A.I.R. pump or an EGR system,

Obd II Shop : The Sensitivity Of Obd-IISystems Will Present Significant Change For Shops

For nearly 30 years, engine rebuilders were sheltered from the dramatic changes sweeping through the automotive industry. While other shop owners and technicians scrambled to relearn almost everything they knew because of computers, engine rebuilding remained essentially the same. Now, machine shops, custom and production engine rebuilders are faced with relearning virtually everything they know.

Pistons & Rings: Changes That Are Designed To Reduce Emissions And Extend Durability

With each new generation of engines come changes that are designed to reduce emissions and extend durability. Key among these have been changes in piston and ring materials. Most vehicle manufacturers today are building passenger car engines that, with proper maintenance (regular oil changes), are capable of going well over 100,000 miles

Jobber Rebuilt Small Parts Report

Most rebuilders will tell you that the markethas never been more competitive than it is today. Many will alsotell you that the past 12-18 months have been difficult in termsof maintaining their sales levels of rebuilt units. However, although total units sold may be downindustry wide, according to a recent survey of 1,000 jobbers acrossthe

LPG Conversions: Renewed Interest In The Use Of LPG (Liquefied Petroleum Gas) And LNG (Liquefied Natural Gas)

The recent move to clean up inner city exhaustemissions has resulted in renewed interest in the use of LPG (LiquefiedPetroleum Gas) and LNG (Liquefied Natural gas) as motor fuels.These fuels are almost pure propane with a little butane present. Tax incentives are being offered to encouragefleet operators to convert to gaseous fuels and more vehiclesare

Rebuilding the Buick 3300

The Buick 3300 was introduced in 1989 as areplacement for the 3.0L that had been around since 1982. It hadthe updated block with on-center bores, just like the revisedversion of the 3800 that came out the year before, along withseveral other changes and improvements. This engine was installed in many of the "A"bodied cars including