Machine Maintenance: Don’t Neglect Your Shop’s Other Machines
Over the past couple of years we’ve discussed the various maintenance requirements for your big machines – surface grinders, crank grinders, cleaning machines, etc. Now we’re going to take a look at five other devices that play an important part in building the best possible engines for your customers – the air compressor, hydraulic press,
Heavy Duty Diesel Rebuilding Opportunities
It’s certainly no secret that the engine rebuilding industry has been hurt by better quality, longer-lasting automobile engines. The same thing – but taken to an even greater extreme – can be said about the heavy duty diesel engine market. “The quality of today’s engines – both automotive and diesel – is so much better
Cylinder Head Crack Repairs
It seems as if many cylinder heads are doomed to crack from the very start because of their lightweight construction and design. Aluminum overhead cam (OHC) heads, in particular, are often found to be warped as well as cracked. But so too are many pushrod cast iron heads. One of the causes of cracking in
Coretalk: Cummins, Scania Joint Venture To Produce Next-Generation Fuel Systems
Cummins-Scania XPI Manufacturing LLP is a 50/50 joint venture, which builds on Cummins-Scania partnerships in fuel systems development and manufacturing that date to January 1992. The two companies currently produce the HPI fuel system, which eventually will be replaced by the XPI (Xtra-High Pressure Injection) system. The XPI common rail fuel system is expected to
Introducing Mark Spaulding, PERA President
Some of the most recognized names in the engine remanufacturing industry have sat atop the Production Engine Remanufacturers Association (PERA) Executive Committee over the past 59 years. Many of these men have had lifetimes of experience and brought storied family histories in the industry to their terms as president of PERA. Mark Spaulding jokes that
Coretalk: Pentagon 9/11 Survivor To Keynote PERA Convention
After American Airlines Flight 77 crashed into the Pentagon, very close to his second floor office, LTC Birdwell was thrown to the ground and engulfed in flames. Of the burns that consumed 60 percent of his body, nearly half were third-degree burns. With more than 30 operations and months of multiple skin grafts and burn
Fast Lane: Striving For Perfection In Motorsports Isn’t Enough
To be successful in any business, you must strive to be the best at what you do. However, to be successful in motorsports, you must actually BE the best at what you do. Continued success in the racing industry means that you must continually make your customers winners, and if you do that, then you
Valve Guide and Seat Equipment Options
For many engine builders the bread and butter business is in cylinder head work. In fact, according to our 2005 Machine Shop Market Profile (also available at www.engine-builder.com) 41 percent of gas and 54 percent of diesel engine builders’ business comes from servicing cylinder heads. And one of the most important aspects of doing this
Tech Notes
Engine Builders: The AERA Technical Committee offers the following information regarding camshaft identification for 2001-2003 Hyundai 3.0 and 3.5L engines. Previously published service manual information has been called misleading, resulting in incorrect assembly. Each of these engines use four unique camshafts that look the same. Each camshaft for the 3.0L and 3.5L engine is etched
Common Technologies, Uncommon Fuels, New Challenges
There is a “shade tree law” from the 1970s that states that computing capacity doubles every few years. In fact, computing capacity for the size of the computer or device has outstripped that by several orders of magnitude in the last five years. As evidence of that, we now see cell phones that were only
Performance Pistons
Piston manufacturers are introducing new performance pistons for all of these applications as well as refining existing piston designs to reduce weight, and improve strength, durability and ring sealing. Piston design and manufacturing used to be a relatively low-tech process. Now, with the aid of finite element analysis and other computer modeling techniques, many aftermarket
Searching For The Complete Clean
Many shops have systems that work well for one but not so well on the other. Are there effective ways to clean both types of metal with one setup? The answer to that depends, in large part, on what you consider clean. Most shops have some type of cleaning equipment, whether it is an automated
Coretalk: Female Engine Builders, Hear Them Roar
Clevite Engine Parts has sponsored the Clevite Engine Builder Challenge Series since 1990 and has hosted the event at industry trade shows, conferences, race tracks and open house events for customers – but this was the first build to feature women only. Sandi Holder, of Holder Automotive Machine, and Becky Tardif, of Accurate Cylinderhead Service,
Shop Management Software
Reality TV puts ordinary people into difficult, often dangerous situations with the sole purpose of providing entertainment to millions of people. Except for the “entertainment” and “millions of people” part of the equation, that also sounds like just another business day. How often do you as a machine shop owner or engine rebuilder feel that
Coretalk: NAPA Awards Crank Biz To Hi-Tech’s New Venture
The Hi-Tech Blueprint series crankshaft is restored to the original factory blueprint specifications. Blueprint Series crankshafts are delivered directly to NAPA stores in the U.S. on an overnight basis, including a program for Alaska and Hawaii. The company offers application coverage for more than 1,000 part numbers for auto, truck and marine. “NAPA chose this
Shop Line
Have you heard of any solutions for coolant loss and an oil leak on a 1.6L Honda Civic? The AERA Technical Committee offers the following information regarding a cylinder head gasket leak on 1988-’95 1.6L Honda Civic engines. This information does not apply to the VTEC engines. You may have received complaints that oil is
Machine Maintenance: When Spring Is In The Air, Cleaning Is In The Shop
It’s that time of year again. The racing season is underway. Spring is here and hopefully your shop is getting busier. Before it gets too hectic, it’s time to do some spring cleaning in your shop. The first stop is the first place your customers will see – the front counter. Get rid of any
The Latest in TIG Welding Techniques & Equipment
Like the swallows coming back to Capistrano, the monarch butterflies finding the same wintering site in Mexico generation after generation or the buzzards returning faithfully to Hinckley, OH, in my neck of the woods, I am back with an annual March update on TIG welding in general and welding aluminum cylinder heads and other engine
The Mid-range Diesel Engine Market
The diesel engine market is a very complex one, but it can be broken down into three basic categories: light-, medium- and heavy-duty. These categories could then be broken down further into on-highway, off-highway and agricultural. In 2004 roughly 1.5 million new diesel engines were produced in North America, a whopping 79.6 percent of which
Coretalk: AERA EXPO 2005 Set For Las Vegas Hilton In April
The EXPO will showcase leading edge technology with live, operating demonstrations of equipment, tools, supplies, parts and services. Exhibits will be open on Thursday, April 28, from 10:30 am-6 pm; Friday, April 29, from 10:30 am- 6:30 pm; and Saturday, April 30, from 10:30 am- 2:30 pm. EXPO will include a keynote address from NASCAR