Twin-Turbo 540 cid Big Block Chevy Engine - Engine Builder Magazine

Twin-Turbo 540 cid Big Block Chevy Engine

Coming all the way from Colorado to St. Louis for the 2022 Builder's Brawl was Justin Willis and his 1971 Nova, which features a twin-turbo 540 cid big block Chevy engine capable of 2,000 horsepower. Check out the details of this engine build!

Engine of the Week is presented by

As we walked the pit area of World Wide Technology Raceway during the first day of the 2022 Builder’s Brawl, we passed Justin Willis at exactly the right time. His 1971 Nova was being unloaded from the trailer and the car looked and sounded amazing. Justin was kind enough to give us some time on test day, so we caught up with the Colorado native to learn more about his drag car and its twin-turbo 540 cid big block Chevy engine.

Justin’s big block Chevy is 540 cubic inches and is a short deck block featuring a 9.8 deck. It’s also a Big Chief motor featuring a pair of 18-degree Big Chief cylinder heads.

“It’s come a long way with those cylinder heads, but this setup is fresh,” Willis told us. “We just built this motor last year after we blew up the last one, so everything is pretty new.”

The big block Chevy sports a billet Brodix crankshaft, aluminum connecting rods, 4.500 bore pistons with a healthy 12:1 compression, a custom Steve Morris spec’d camshaft, Jesel shaft-mount rockers, titanium valves, an Edelbrock intake, fuel injection courtesy of a 16-injector set up, a FuelTech ECU, a mechanical belt drive pump, and twin Pro Mod 88mm Garrett turbos.

“They’re the old Gen I Garrett turbos I bought used from an old radial guy and they’ve been way faster than I’ll ever need to go with them on small tires, so they do the job really well,” Willis says. “On 20-lbs. of boost it’ll make almost 2,000 horsepower. We’re limited by tire most of the time when it comes to boost. We typically run between 17-25 lbs. of boost depending on the track surface.

“The Steve Morris spec’d cam is right around 800 lift, so nothing wild. I built the car with the intention to possibly be able to drive around on the street. If life gets too busy and whatnot, I can take it out and cruise around town a little bit. It does have a radiator in it. It’s also got an old-school Edelbrock intake on it that had eight injectors originally, and we converted it over to 16 injectors, which run alcohol on a FuelTech ECU. I have five tunes available on the fly.”

That FuelTech ECU comes in handy for Justin, especially being from Colorado where you can go from 10,000 DA and drop down to 3,000. Therefore, you’ve got to be able to change the tune., and Justin says Fuel Tech has been awesome.

Aside from the 540 big block Chevy engine, the ‘71 Nova also features a Powerglide transmission, a PTC bolt-together converter, a 9-inch rear end, and 360 gears.

“We changed those gears and went to the Small Tire class, and we actually just finished getting the car together,” he told us. “With a brand-new suspension set up, we were having a lot of problems with the 60 foot, but it would roll out the back pretty well, so I decided to make a shock change, which turned into building everything – new control arms, custom spindles and custom everything. We really want to get that dialed in. We obviously want to go some rounds and have fun. We would love to win, but if we don’t, we’re just here to enjoy it.”

The 2022 Builder’s Brawl took place July 29-30, 2022, and new dates have been announced for a May 2023 event.

Engine of the Week is sponsored by PennGrade Motor OilElring – Das Original and Engine & Performance Warehouse Inc./NPW Companies. If you have an engine you’d like to highlight in this series, please email Engine Builder Editor Greg Jones at [email protected].

You May Also Like

Supercharged 572 cid SMX Engine

Danny Humphreys’ 928 Porsche has a supercharged 572 cid SMX engine in it from Steve Morris Engines, complete with a “shark fin” blower hat that really puts this car and engine combo over the top. We were able to catch up with Danny during day one of Sick Week 2024 at Orlando Speedworld.

Ever since Danny Humphreys watched Tom Cruise outrun a pimp in a 928 Porsche during the iconic chase scene in Risky Business, Danny has wanted the car for himself. In addition to wanting a 928 Porsche, Danny is also a long-time drag racer who views the sport as a progressive disease. Naturally, as soon as he did get his Porsche, he pulled the engine and the horsepower has gone up from there.

Supercharged 588 cid Hemi Engine

Ken Lazzeri, head engine builder for Indy Cylinder Head, has helped build over 5,000 Hemi engines during the life of the Mopar component manufacturer’s business. We were pumped to get time with him to discuss the details of this 588 cid supercharged Hemi engine for bracket racing. Check it out!

All-Billet Subaru EJ 2.5L Engine

This 2016 Subaru STi, which features an all-billet EJ 2.5L engine, was built to showcase what Kaiju Motorsports is capable of. Not only does it look great, but all expectation is that it performs well too. Check it out!

Kaiju Motorsports 2016 Subaru STi with a billet EJ 2.5L engine
Turbocharged Billet K24 Honda Engine

Noonan Race Engineering is well-known for its V8 engine platforms, but the shop has now dipped its toe into the 4-cylinder world with a billet K24 Honda engine. The objective – huge horsepower, while keeping factory creature comforts. Check it out!

ProCharged 5.000” Bore Space Billet Big Block Chevy Engine

One of the first 5.000″ bore space big block Chevy engines that Visner Engine Development has come out with in this new design, this billet engine was built by Nick Bacalis of Bullet Racing Engines for a 1971 C10 belonging to Michael Rieck. Check out what 4,000-plus horsepower looks like!

billet big block Chevy engine

Other Posts

Wiseco 3.900″ Stroke Pistons for Chevy LS Engines

Forged in-house from race-proven 2618 aluminum alloy, these Wiseco pistons are available with a variety of dome configurations.

Light Pro Stock 540 cid Small Block John Deere Engine

Maybe it was the level of detailing and polish? Maybe it was the giant turbo? Maybe it was the size and green color? Maybe it was just because this is an awesome Light Pro Stock 540 cid small block John Deere engine, so we stopped to find out more about the build done by VG Motorsports!

JBR Engines’ All-Billet Honda K24 Engine

During our time at Sick Week 2024, we took a detour from the route on our way to Bradenton to stop in and visit JBR Engines and owner Jose Bello. This shop specializes in import cylinder head and engine work, primarily the Honda platform, and they do a killer job with the records to prove

Inside the Coyote Den of Fast Forward Race Engines

Fast Forward Race Engines and shop owners Joe and Gina Irwin have been making big horsepower and well-performing engines for quite some time. Recently, the shop’s Coyote engine program has been gaining notoriety thanks to the work the shop does in conjunction with Brett LaSala and his record-setting Snot Rocket Mustang. That twin-turbo 5.0L Coyote