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Engine Crack Detection Technology

It doesn’t matter if you’re rebuilding a high mileage engine and reusing salvaged components or using brand new parts right out of the box – any highly stressed component or casting that has to withstand high loads, temperatures and/or pressures should always be inspected to make sure it is free from cracks or other defects

Coretalk: September 2001

Ford Plans to Revamp Parts Distribution Network Ford Motor Co. is working to restructure and expand its United States parts distribution network to deliver service and repair parts to its dealers faster and more efficiently. Over the next three years, Ford plans to increase the number of parts distribution centers from 10 to 21, creating

Back to Basics: Preventing Piston Problems

Burned pistons. Scuffed pistons. Cracked pistons. These are problems no customer wants to experience in an engine you’ve built. Warranty claims can kill your business, so here are some tips on how to prevent these and other common piston problems. First and foremost, if you’re custom building an engine that has already suffered some kind

Salvage Yards: From Junkyard Dog to High Tech Heavyweight

Salvage yard. When most people hear those words, they automatically think "junk yard" and may conjure images of the 1970s television show "Sanford and Son." That may have been true of salvage operations in the past, and those junk yards are still around, but today

Little Engines, Big Money

For the rebuilding facility familiar with typical automotive or heavy-duty engines, the small displacement, four-cycle, air-cooled engine may seem insignificant. After all, these one-cylinder motors, which may produce just 5 hp, are found in lawn mowers, rototillers and kiddy go karts, for cryin’ out loud! Although the small four-cycle engines from Briggs & Stratton, Tecumseh,

High Performance May Be Your Shop

As an automotive machine shop owner, you’re reading Automotive Rebuilder magazine because you want to stay abreast of all the happenings in your industry. Along with that, you’re also searching for ways to improve your bottom line by adding additional products or services to your operation. High performance machining could be the ticket. The explosive

Torque-to-Angle/Yield Threaded Fasteners

All the original equipment manufacturers (OEMs) have fastener labs with lots of sophisticated equipment and well-educated people working on fastening issues. They even have their own professional association – The Bolting Technology Council – which holds meetings and seminars about fasteners. I’m not a fastener engineer, and I’m not going to make you into one.

Threaded Fasteners Torque-to-Yield and Torque-to-Angle

All the original equipment manufacturers (OEMs) have fastener labs with lots of sophisticated equipment and well-educated people working on fastening issues. They even have their own professional association – The Bolting Technology Council – which holds meetings and seminars about fasteners. I’m not a fastener engineer, and I’m not going to make you into one.

Around the Block: From Junkyard Dog To Engine Builder: How The Automotive Aftermarket Grew

The flood of Asian scrap on North America highlights cultural, industry differences Recently, the Ford Motor Company formed a wholly-owned subsidiary and began acquiring large regional wrecking yards and publicly announced it was committed to becoming more environmentally responsible by recycling original equipment passenger car and light truck parts. Ford

Engine Cylinder Bore Surface Finishes

What’s the best type of cylinder bore finish for today’s engines? Most would say it’s a finish that allows the rings to seat quickly and completely so the engine doesn’t use oil. For many applications, that may mean a plateau finish. The surface finish must also meet the piston ring manufacturer’s specifications and have the

Toyota 3SGTE Engine

First of all, one needs to realize that Toyota, like GM, Ford, etc., has engine “families”. However, rather than calling them names such as “big block” or “small block,” Toyota assigns them a letter code. The engine family code is the first letter (not the first numeral). The codes are as follows: A-series: 1.5L, 1.6L

Message From Incoming PERA President Jim Ormsby

Sometimes we need to exceed even our own expectations. That’s the message from Jim Ormsby, incoming Production Engine Remanufacturers Assoc-iation (PERA) president and current general manager of Franklin Power Products, a production engine remanufacturer (PER) located in Franklin, IN. They’re words that all PERA members should take to heart if they wish to re-energize shrinking

Cv Shaft & Rack Review 1999: The Numbers Speak For Themselves

The numbers speak for themselves. The annual replacement market for front-wheel drive axle shafts, all-wheel drive axle shafts and four-wheel drive shafts is estimated to be around 12 million units a year and growing with total sales in excess of $450 million. Within five years, the number of shafts being replaced is predicted to grow

Core Review 199: Talk Continues To Revolve Around Supply And Demand

The usual core supplier issues are all alive and well, and the talk among those in the core business continues to revolve around supply and demand, domestic and import cores, parts proliferation and the like. But this year there is a new concern, that being the involvement of Ford Motor Company and other large players

Rebuilding Hot Rod Honda Engines

Traditionally, hot rodding has been as American as apple pie, baseball, hot dogs and Chevrolet. Certainly, imported vehicles have been "hopped up," but serious hot rodding has always been dominated by enthusiasts who believe that engines have eight cylinders, pushrods and 16 valves. For the past 40 years, machine shops catering to devotees of high

On Market Issues: Staying In Touch With The Forces Driving Today’s Market.

The Automotive Parts Rebuilders Association(APRA) incoming chairman, Steve Fallen, knows the importance ofstaying in touch with the forces driving today’s market.What are those market forces? Fallen, 49, who is also presidentof Ennis Automotive, Inc., Ennis, TX, a supplier of rewound stators,rotors and armatures to electrical rebuilders, feels that demandfor rebuilt product is expanding. However, due

LPG Conversions: Renewed Interest In The Use Of LPG (Liquefied Petroleum Gas) And LNG (Liquefied Natural Gas)

The recent move to clean up inner city exhaustemissions has resulted in renewed interest in the use of LPG (LiquefiedPetroleum Gas) and LNG (Liquefied Natural gas) as motor fuels.These fuels are almost pure propane with a little butane present. Tax incentives are being offered to encouragefleet operators to convert to gaseous fuels and more vehiclesare

Cleaning Equipment Maintenance

The saying, "An ounce of preventionis worth a pound of cure," definitely holds true when itcomes to the operation of cleaning equipment in rebuilding shops. According to David Zehren, product manager,stationary equipment for Georg Fischer Disa Goff, Inc., Seminole,OK, routine maintenance of cleaning equipment impacts all rebuilders,no matter how large or small. "The issue of

Engine Installation Opportunities

Much has been reported recently regarding theneed to grow the engine rebuilding and remanufacturing markets.We’re all aware of the Automotive Repower Council (ARP) whichwas recently formed to increase customer awareness on the alternativesto buying or leasing a new vehicle. And Automotive Rebuildermagazine has provided a number of features and columns dedicatedto ways to expand the

1998 Market Update – CV Shafts

One of the biggest issues still facing rebuilders is the controversyover the pros and cons of grinding CV joints. Though many CV unitrebuilders will tell you it’s getting harder to remain competitiveunless you grind, nobody grinds unnecessarily in this tight marketbecause of the costs of machine work and labor. Craig Russell of Drive Plus, Inc.,