Rebuilding the International 6.9/7.3L Powerstroke Engine
One solution to that problem is the diesel engine with more torque, horse power and better fuel economy. This applies not only to heavy duty applications but small displacement turbocharged inter-cooled diesels as well. The diesel engine will play just as important part of the future of the automotive industry as the Hybrid. If you
Coretalk: National Crankshaft Co. Becomes Newest EPWI Branch Warehouse
NCC joins other EPWI warehouses located in Denver, Phoenix, Albuquerque, Dallas, Oakland, Oklahoma City, Houston, San Antonio, Portland (OR), Tacoma and Anchorage. “EPWI is making enhancements to the programs and product lines currently offered, as well as adding many new product lines” according to Paul Van Woensel, president of EPWI. “NCC’s customer support programs are
Line Boring Equipment: A Boring Subject?
But as the British philosopher Bertrand Russell noted, "Change is one thing; progress is another." While some might say the basic techniques for line boring main and cam bearing bores in engine blocks hasn’t changed much in 30 years others say that isn’t such a bad thing. A horizontal boring bar with cutters mounted on
Growing Your Agricultural Engine Business
Most automotive machine shops and engine builders are familiar with cars and trucks as a market for their services. In fact, for many shops, these two markets are their lifeblood. A look at other markets, however, is always worthwhile and any industry that uses equipment powered by an internal combustion engine should be a prospective
Coretalk: Dallas To Host PERA Spring Technical Meeting March 30-April 1 2006
The meeting, a combination of technical sessions and facility tours, will begin with a cash reception in the hotel’s lobby bar on Thursday, March 30. The technical program is slated to begin on Friday, March 31st, following breakfast hosted by PERA. Ray Fink, PERA’s new president and president of AER Manufacturing Inc., in Carrollton, TX,
Shopline
How much cam end play is acceptable when working on a Nissan Quest cylinder head? The AERA Technical Committee explains that the following information regarding camshaft end play for 1996-2004 Nissan 3.3L engines (Pathfinders and Quests) should be referenced whenever camshaft or cylinder head service is performed. Install the camshaft and locate plate in the
Heavy Duty Diesel Rebuilding Opportunities
It’s certainly no secret that the engine rebuilding industry has been hurt by better quality, longer-lasting automobile engines. The same thing – but taken to an even greater extreme – can be said about the heavy duty diesel engine market. “The quality of today’s engines – both automotive and diesel – is so much better
Coretalk: Cummins, Scania Joint Venture To Produce Next-Generation Fuel Systems
Cummins-Scania XPI Manufacturing LLP is a 50/50 joint venture, which builds on Cummins-Scania partnerships in fuel systems development and manufacturing that date to January 1992. The two companies currently produce the HPI fuel system, which eventually will be replaced by the XPI (Xtra-High Pressure Injection) system. The XPI common rail fuel system is expected to
Common Technologies, Uncommon Fuels, New Challenges
There is a “shade tree law” from the 1970s that states that computing capacity doubles every few years. In fact, computing capacity for the size of the computer or device has outstripped that by several orders of magnitude in the last five years. As evidence of that, we now see cell phones that were only
Coretalk: Female Engine Builders, Hear Them Roar
Clevite Engine Parts has sponsored the Clevite Engine Builder Challenge Series since 1990 and has hosted the event at industry trade shows, conferences, race tracks and open house events for customers – but this was the first build to feature women only. Sandi Holder, of Holder Automotive Machine, and Becky Tardif, of Accurate Cylinderhead Service,
Secret to Success is No Secret, Says Incoming AERA Chairman
John DeBates doesn’t understand what all the fuss is about. "I’m just a guy with a machine shop," he suggests. "I’m no superhero." And yet, when John DeBates, incoming chairman of the Engine Rebuilders Association (AERA) talks, people hang on every word. Perhaps it’s because he’s just a naturally funny, engaging and friendly personality. Perhaps
The Mid-range Diesel Engine Market
The diesel engine market is a very complex one, but it can be broken down into three basic categories: light-, medium- and heavy-duty. These categories could then be broken down further into on-highway, off-highway and agricultural. In 2004 roughly 1.5 million new diesel engines were produced in North America, a whopping 79.6 percent of which
Piston Ring Technology: Stock and Performance
Piston rings have one of the toughest jobs inside an engine. They’re slammed up and down between the ring lands thousands of times a minute; they’re subjected to searing temperatures and extreme pressures; and they’re constantly scraping back and forth against the cylinder walls. In spite of all of this, the rings are expected to
New Clean Diesel Technology
With gasoline prices in the U.S. bouncing around the two dollars per gallon mark, record high oil prices and growing uncertainty over the price and availability of future oil supplies, any new technology that can give consumers more bang for their buck should be welcomed. Domestic vehicle manufacturers have virtually abandoned further development of electric
Topline Automotive Buys, Reopens Hylift Facility, Engine Builder, August 2004
A full-line of flat mechanical tappets, lash adjusters and encapsulated hydraulic roller lifters are again being produced by the original Hylift machines and team. The previous Hylift OE lines that were in Zeeland, MI, have now been relocated to the Muskegon plant. “The same people who made ‘The Beautiful Lifter’ are back manufacturing with precision
Guide and Seat Equipment
Cylinder head work has been and should continue to be a profit center for engine builders. Heads almost always require guide and seat work to restore compression and oil control. This includes drilling, reaming and replacing valve guides, removing worn, loose or damaged valve seats, cutting new seat counterbores, and machining valve seats. For performance
Surfacing Equipment For Today’s Engines
The surfacing needs of today’s engines are as complex as the engines themselves. Multi-valve aluminum cylinder heads on cast iron blocks are a tough combination to seal because of the difference in expansion rates between the two metals. If the surface finishes on the head and block are too rough, lateral shearing forces which occur
Preacher, Teacher, Fighter, Friend
Warning: The Surgeon General has determined that reading this article may be hazardous to a negative attitude, and acting on the recommendations contained herein may result in increased job satisfaction and a more productive business atmosphere. If enthusiasm for his job were a virus, Dave Deegan would have one of the most serious infections the
In Search Of New Markets, Mike Jeffries
Looking for new markets is one of the toughest things we do, so every time the phone rings we listen for an opportunity. Most of what we find is suspect, but over the past 12 months we have rebuilt a number of compact diesels and sold a number of rebuild kits. As a result we
What’s Wrong With Our Industry
What’s wrong with the engine building industry today? It’s a simple question that has no simple answer. Like many other – if not every – industry facing difficult times, the factors impacting this market are varied, complex and frustratingly hard to pin down. Are the woes of the industry the fault of customers or suppliers?