Tech Notes
Engine Builders: The AERA Technical Committee offers the following information regarding an engine oil leak for 2005-2007 Toyota 3.5L 2GRFE engines. Some 2GRFE engines may display evidence of a small oil leak, located on the rear side of Bank 1. The source has been identified as unused side and end bolt holes in the right
Performance Notes: EFI Now ‘Doable’ For Every Hot Rodder And Engine Builder
[email protected] It is rare that a new product comes along that redefines a category and a market. Take Apple’s iPod for example. Digital downloading and music file sharing was becoming popular, but a portable device to take your downloaded music with you was needed. Apple’s iPod did just that. Now it’s nearly impossible to go
Coretalk: Jasper Engines Unveils ‘Authentic Custom Drivetrains’ Program
Alex Ernst, Jasper Authentic Group Leader, says the division expects to produce approximately 1,300 engines in 2007. He says the number of drivetrain components that fit the profile of a Jasper Authentic built product will increase as the company begins to establish itself as “one of the premier custom remanufacturers in this market. With traditional
PERA’S Core Corner: When It Comes To ‘How Clean,’ Do You Really Know?
Ever notice how many commercials there are in our environment about cleaning? Cleaning your floors, toilets, counter tops, disinfecting everything and anything that you come into contact with. In fact even the air that we breathe needs to be cleaned. Spin that out to the vehicles that we drive. You know they have to be
Engine Sealing: High Performance Head Gaskets
One thing no engine builder wants to worry about is a head gasket failure, whether it is a NASCAR cup engine, a Pro Stock drag racing engine, a dirt track engine, a hot street engine or even a stock engine. Stock head gaskets hold up well enough under normal loads. But as compression ratios and
Crack Detection
Take a look in the mirror. Smiling back at you, you’ll notice that row of pearly whites. They probably look pretty good. Maybe a bit stained from coffee or smoking, but overall, they seem to be pretty solid, right? If you’re like many people, the fear sets in as soon as you sit down in
Performance Drag Racing Heads
A quarter-mile strip of asphalt is not a great distance. But drag racing isn’t about distance. It’s about time. The car that reaches the finish line first wins the race. But the car that wins isn’t always the fastest car or the quickest car. It’s usually the car that runs with the most consistent elapsed
Machine Maintenance, Follow The Clues To Avoid The Comeback Blues
Even before you start the teardown, you can gather many clues about what needs to be done. Encourage your counter guys to engage in as much conversation with the customer as possible. Just listening to him tell why he is bringing you this engine will yield tons of information that goes a long way toward
Tech Notes
Engine Builders: Why is synthetic motor oil superior to conventional motor oil? Full synthetic motor oils outperform conventional and synthetic blend motor oils in nearly all aspects of engine protection. Full synthetics start with a quality base oil combined with an additive formula that enables it to help provide superior protection to prevent friction, resist
Marine Engines: Setting a Course for Profits
There are hundreds of thousands of motorboats cruising the waterways and coasts of America. It’s easy to think the market for rebuilding engines for all those crafts might be a niche ripe for the picking. Some rebuilders estimate the size of the marine engine market to be fairly small, perhaps less than 130,000 engines per
Cylinder Head Design and Modification – Getting Started
No one can teach you how to port heads in a single magazine article, not even as great a magazine as Engine Builder. “Blasphemy!” the editors are screaming, but it’s the truth, because every job is unique to itself and its intended use. There are many resources available, but if you are serious about learning
Aqueous Cleaning Systems Offer Economical, Ecological Benefits
As concern for the environment and worker safety has increased over the years, attention paid to the cleaning processes used in engine rebuilding facilities has sharpened as well. No matter what size the shop, engine components are dirty and need to be cleaned. There are numerous ways to clean parts, of course, and no method
Coretalk: Cummins, Scania Joint Venture To Produce Next-Generation Fuel Systems
Cummins-Scania XPI Manufacturing LLP is a 50/50 joint venture, which builds on Cummins-Scania partnerships in fuel systems development and manufacturing that date to January 1992. The two companies currently produce the HPI fuel system, which eventually will be replaced by the XPI (Xtra-High Pressure Injection) system. The XPI common rail fuel system is expected to
Machine Maintenance, Make the Most of Your Crank Grinder: Maintain It
Your crankshaft grinder probably represents one of the single biggest investments you’ve made for your shop. Most of you purchased your grinder to ensure quality, delivery and to enhance your shop’s ability to be self-sufficient. Hopefully you and your employees are taking good care of this sophisticated and expensive machine. To help you out, here
Coretalk: Recon Automotive Founder Armand J. Mancini Dies
He leaves behind his wife of 42 years, Carole, and three sons and a daughter – Armand, Vincent, Daniel and Carrie Mancini Young. He is also survived by three brothers, a sister and six grandchildren. Mancini was an icon of the automotive remanufacturing industry, having founded Recon in 1973 and building it into one of
Coretalk: Female Engine Builders, Hear Them Roar
Clevite Engine Parts has sponsored the Clevite Engine Builder Challenge Series since 1990 and has hosted the event at industry trade shows, conferences, race tracks and open house events for customers – but this was the first build to feature women only. Sandi Holder, of Holder Automotive Machine, and Becky Tardif, of Accurate Cylinderhead Service,
Crankshafts:Stock and Performance
The crankshaft is the working arm of the engine. All the force generated by combustion and the downward motion of the pistons is focused on the crank throws. The leverage effect of the force exerted on the crank journals twists the shaft and converts the up-and-down reciprocating motion of the pistons into rotational motion of
Shop Line
We’ve had complaints of recurring oil leaks on some Navistar 7.3L diesel engines. Can you offer any solutions? There have been reports of engine oil leaks on 1994-2003 Navistar 7.3L diesel engines. These leaks most often occur shortly after cylinder head service has been completed. To reduce the likelihood of reccurring leaks, a new end
Coretalk: GM, DaimlerChrysler Join Forces To Produce Hybrid Automobile Engines By ’07
Although financial terms of the agreement weren’t disclosed, the collaboration is likely to involve an investment of hundreds of millions of dollars between the automakers. The first of the vehicles is to debut in 2007 – when Toyota has said it hopes its hybrid model sales will total several hundred thousand worldwide. GM, which has
Machine Maintenance
Is your shop a safe place to work? Good question, isn’t it? What do I mean when I say is your shop safe? Let’s put everything into perspective. One injury could potentially cost you everything. Lest you think I’m being overly dramatic, consider this … while working on an important job your top machinist gets