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Engine Parts Coatings

Lubricity, heat management, corrosion protection and cosmetics. These are the main benefits that coatings can provide when applied to the surface of various engine parts. But there are different coating materials for different purposes, so the key to maximizing engine durability and performance with coated parts is using the right coating materials in the right

Coretalk: Sunnen, RMC Form Strategic Alliance To Market Equipment

This Sunnen/RMC alliance is effective immediately. RMC products will be sold under the Sunnen/RMC brand. Sunnen’s team of field engineers and service specialists will now represent and support the RMC line. “The new Sunnen/RMC branded products complement Sunnen’s existing product line,” said Mike Haughey, Sunnen’s chief operating officer. Ray Meyer, president of RMC, agreed: “The

Gen III GM Small Block Engine, LS1 Motor for Cars, Trucks

The first generation small block was revised to create the second generation LT1/LT4 that was used for some applications from ’92 to ’97, but the results didn’t satisfy the people at GM Powertrain, so they started all over in ’91 and designed a brand new small block. It’s officially called the “Gen III” motor, but

Engine Kit Opportunities

In nearly all aspects of today’s competitive consumer market, the customer is king, brand means everything, and warranties on parts and services are a given, right? Great news for the value-minded shopper, but what about the supplier? In the automotive industry, of course, OEMs have been offering unprecedented warranties and financing terms for the past

Not So Stock: NASCAR Motors and Their Street Counterparts

The engines in NASCAR’s newly introduced Strictly Stock class of stock car racing in 1949 were literally stock, right off the dealer’s showroom floor. Today, they’re anything but. So what happened? Evolution. Like any sport or industry, evolution has moved NASCAR racing to where it is today, a multi-million dollar business. The engines, called ‘motors’

Rebuilding The Ford 3.0L V6

The 3.0L Ford pushrod motor has been around for nearly 20 years. It was originally introduced back in 1986 and millions of them have been installed in a wide variety of front and rear wheel drive cars and trucks since then. It’s been used in several FWD applications including the Taurus/Sable, the Tempo/Topaz and the

Topline Automotive Buys, Reopens Hylift Facility, Engine Builder, August 2004

A full-line of flat mechanical tappets, lash adjusters and encapsulated hydraulic roller lifters are again being produced by the original Hylift machines and team. The previous Hylift OE lines that were in Zeeland, MI, have now been relocated to the Muskegon plant. “The same people who made ‘The Beautiful Lifter’ are back manufacturing with precision

Big-Inch Cadillac’s

While some engines are relatively rare in machine shops, the big Cadillacs have remained a consistent source of income. These engines are Cadillac’s last big hurrah at traditional big-cube, flagship GM engines. Surprisingly, they are also a scaled-down version of a V-12 engine that made it through early production and road-testing before being scrapped as

Valve lifter caution on 1994-2002 Chrysler 8.0L VIN E & W, V10 engines

Engine Builders: The AERA reports the following valve lifter caution on 1994-2002 Chrysler 8.0L VIN E & W, V10 engines. If special attention is not given to the lifters or the block during assembly, a valve train noise may result. The lifters that are used in this engine may come with an oil bleed hole

I’m curious: what are the special markings on 1994-’02 Chrysler 8.0L engines for anyway?

The AERA Technical Committee warns that engine damage may result if some of the special markings found on 1994-2002 Chrysler 8.0L VIN E & W, V10 engines are not taken into consideration. Information identifying undersize crankshaft journals, oversize cylinder bores, oversize valve lifters and oversize valve stems is stamped on the engine in various locations.

Pushrods – Key To Performance

Pushrods are the weakest link in the upper valvetrain. Pushrods transfer and redirect the upward motion of the lifters, which goes in one direction, to the rocker arms which move in another direction. Consequently, they are subjected to bending forces as the load and engine speed increases. For stock engines, mild steel stock pushrods are

In Search Of New Markets, Mike Jeffries

Looking for new markets is one of the toughest things we do, so every time the phone rings we listen for an opportunity. Most of what we find is suspect, but over the past 12 months we have rebuilt a number of compact diesels and sold a number of rebuild kits. As a result we

Valve lifter failure is experienced on Mack MIDR 06.02.12 or MIDR 06.02.26 diesel engines valve lifter failure is experienced on Mack MIDR 06.02.12 or MIDR 06.02.26 diesel engine valve lifter failure is experienced on Mack MIDR 06.02.12 or MIDR 06.02.26 d

If a lifter failed in a 2001 Mack truck, how concerned should I be about the rest of the components? If valve lifter failure is experienced on Mack MIDR 06.02.12 or MIDR 06.02.26 diesel engines with original style lifters, the AERA Technical Committee recommends that all 12 lifters and pushrods be replaced with improved components.

Ohc Journal Repairs

One of the advantages of an overhead cam cylinder head is that it eliminates the need for certain valvetrain components. Mounting the camshaft in the cylinder head rather than the engine block eliminates the need for lifters and pushrods. On some OHC engines, the cam lobes run directly atop the valve stems. On others, cam

Rebuilding The Ford 3.8L Engine

They needed an economy engine that would fit in their new cars, and they needed it fast. They had a couple of old inline sixes and a small German V6, but none of them were designed for fuel economy or the coming emissions standards, and the 250 cid engine was so tall that it wouldn’t

Ford 4.0L V6 Engine

The original 2.6L engine was replaced by the 2.8L, which was upgraded to the 2.9L and then finally bored and stroked to make it into the 4.0L that was used in the Rangers, Aerostars and Explorers starting in 1990. It was replaced by a SOHC engine from this same family at the end of model

Rebuilding the GM / Chevy 2.2L Engine

Unfortunately, this four cylinder, pushrod motor didn’t have nearly enough horsepower, so Buick, Oldsmobile and Pontiac all opted for the 1.8L SOHC Opel engine from Brazil for most of their “J” cars, and Chevy promptly made its new engine into a 2.0L/121 cid that delivered more power in 1983. The 2.0L was upgraded in 1987

Toyota 3SGTE Engine

First of all, one needs to realize that Toyota, like GM, Ford, etc., has engine “families”. However, rather than calling them names such as “big block” or “small block,” Toyota assigns them a letter code. The engine family code is the first letter (not the first numeral). The codes are as follows: A-series: 1.5L, 1.6L

Rebuilding the New Chevy 262

This enabled GM to shorten the development process dramatically because it was able to adapt a proven design. But it also allowed it to share a lot of the existing tooling from the V8 production lines so the engines could be on the road sooner. The original 200 V6 that came out in 1978 was

Heads Up: Rebuilding Aluminum Cylinder Heads

In our last article (Automotive Rebuilder, July, 1999 issue page 54) we discussed how to check valve stem to guide clearances and the methods used to replace valve guides and seats. Camshaft clearances and techniques used to bring clearances to within specification were also covered. In this article we will cover the final assembly of