Valve lifter caution on 1994-2002 Chrysler 8.0L VIN E & W, V10 engines
Engine Builders: The AERA reports the following valve lifter caution on 1994-2002 Chrysler 8.0L VIN E & W, V10 engines. If special attention is not given to the lifters or the block during assembly, a valve train noise may result. The lifters that are used in this engine may come with an oil bleed hole
Diagnose and repair repeated heater core leakage/failure on 1984-2003 Ford vehicles
Engine Builders: The AERA Technical Committee offers the following information that may help installers diagnose and repair repeated heater core leakage/failure on 1984-2003 Ford vehicles. This problem has been reported to occur shortly after engine work has been performed. Leaks may be caused by a chemical reaction called electrolysis. Electrolysis involves an ion exchange between
Head gasket selection for Toro Groundmaster and Roadmaster units with 1982-’99 Peugeot XUD9 diesel engines
Engine Builders: The AERA Technical Committee offers the following information for head gasket selection for Toro Groundmaster and Roadmaster units with 1982-’99 Peugeot XUD9 diesel engines. This information should be considered any time the head gasket is replaced. Four different head gasket thickness options are currently available and provide a variety of gasket thickness options
Lord(s) Of The (Piston) Rings
“He who breaks a thing to find out what it is, has left the path of wisdom.” – Gandalf, Fellowship of the Rings. This is certainly not the case with piston ring technology, although Gandalf from the Lord of The Rings never directed his comments towards engine builders or piston ring manufacturers. Piston ring manufacturers
Preacher, Teacher, Fighter, Friend
Warning: The Surgeon General has determined that reading this article may be hazardous to a negative attitude, and acting on the recommendations contained herein may result in increased job satisfaction and a more productive business atmosphere. If enthusiasm for his job were a virus, Dave Deegan would have one of the most serious infections the
I can’t seem to trace a coolant leak in a 4.3L GM. Can you help?
A. Coolant loss on 1992-1997 4.3L GM VIN R & W engines has been, at times, difficult to detect. The cause of the coolant loss has been traced to cracks that may develop in the lifter valley area of the block and allow coolant to pass into the valley of the block. This loss of
Cylinder liner adjustment and compression ring gasket thickness for Detroit Diesel Corporation (DDC) 71 Series diesel engines
Engine Builders: The following information regards cylinder liner adjustment and compression ring gasket thickness for Detroit Diesel Corporation (DDC) 71 Series diesel engines. This information should be considered any time liners are replaced. AERA previously published TB 206 concerning compression ring gaskets. This supplements that information. The correct position of the liner top flange is
Valve Guide Reconditioning
A valve loses about 15 to 30 percent of its heat through the stem. On the exhaust side where there is no cooling effect from the incoming air/fuel mixture, the guides are critical, because cooling through the stem is especially important for valve longevity. Worn intake guides or ones with too much clearance can also
What’s Wrong With Our Industry
What’s wrong with the engine building industry today? It’s a simple question that has no simple answer. Like many other – if not every – industry facing difficult times, the factors impacting this market are varied, complex and frustratingly hard to pin down. Are the woes of the industry the fault of customers or suppliers?
According to a survey conducted for AutoZone, Americans will pay up to around $2,500 before giving up on a car.
Quick question for you: if the car you drove to work today suddenly needed repairs, how much would be too much for you to spend fixing it? At what point would you slap a "For Sale" sign on it and head to the new car lot? According to a survey conducted for AutoZone, Americans
Incoming AERA Chairman Mike Schaefer, Southern Illinois Crankshaft
Ask Mike Schaefer, incoming chairman of the Engine Rebuilders Association (AERA) what the association means to him and he’ll have an immediate and impactful answer: "Without AERA, we wouldn’t have survived." When he opened the doors to Southern Illinois Crankshaft, Red Bud, IL, in November of 1985, and bought his first crank grinder, the salesman
Seizing an Opportunity – Ed Davis, Waterhouse Motors
Ed Davis’ first love was motorcycles. Beginning with motocross and taking up cross country racing later on, the Tacoma, WA, native found he had a natural ability and excelled at the two-wheeled sport. During high school and vocational industrial machinist training, Davis hoped to try the professional circuit before age got ahead of him. But,
Coretalk: September 2001
Ford Plans to Revamp Parts Distribution Network Ford Motor Co. is working to restructure and expand its United States parts distribution network to deliver service and repair parts to its dealers faster and more efficiently. Over the next three years, Ford plans to increase the number of parts distribution centers from 10 to 21, creating
Little Engines, Big Money
For the rebuilding facility familiar with typical automotive or heavy-duty engines, the small displacement, four-cycle, air-cooled engine may seem insignificant. After all, these one-cylinder motors, which may produce just 5 hp, are found in lawn mowers, rototillers and kiddy go karts, for cryin’ out loud! Although the small four-cycle engines from Briggs & Stratton, Tecumseh,
Engine Balancing Traditional and Niche Market Opportunities, John Witt
Like many segments of the auto market, automotive machine shops have seen technology changes, changes in marketing/distribution channels (crate motors, for example) and the consolidation of shops. Staying competitive and profitable can be a daily challenge. The selection of services you offer and the direction in which you grow your business has never been more
1999 Machine Shop Of The Year Award Winner: Metric Automotive Engineering Ltd
Each year, the staff at Automotive Rebuilder magazine recognizes one machine shop that displays business practices that go above and beyond the norm. This year, along with input from the Engine Rebuilders Association (AERA), we have selected Metric Automotive Engineering (Pty) Ltd., from Germiston South, Republic of South Africa. Metric was chosen from numerous entries
Cleaning Equipment Maintenance
The saying, "An ounce of preventionis worth a pound of cure," definitely holds true when itcomes to the operation of cleaning equipment in rebuilding shops. According to David Zehren, product manager,stationary equipment for Georg Fischer Disa Goff, Inc., Seminole,OK, routine maintenance of cleaning equipment impacts all rebuilders,no matter how large or small. "The issue of
In Pursuit of Quality: Tom Vecchi, Engine Supply, Inc. incoming PERA president
Tom Vecchi, president of Engine Supply, Inc.,Phoenix, AZ, and incoming president of the Production Engine RemanufacturersAssociation (PERA) hasn’t spent his entire business life in theengine rebuilding market. However, since acquiring Engine Supplyin 1988 with his brother-in-law, Len Joy, who is chairman of theboard, he’s learned enough to know that rebuilding engines isnot an easy way
1998 Market Update – Cores: The Consolidation Of The Automotive Aftermarket
Core suppliers are watching the consolidation of the automotiveaftermarket with much interest. After all, many businesses intransition are their customers. But while some core suppliersare not as busy as they’d like to be, most don’t blame the consolidationsof large retailers like Auto Zone and Chief for their troubles.Likewise, many don’t believe that the rebuilder mergers
Machine Shop Market Profile Part II
In Part I of our annual review of the machine shop market, which appeared in our July 1998 issue, we provided average production numbers in 1997 for cylinder heads, engine blocks and crankshafts reported by machine shops. According to our survey respondents, custom engine rebuilders/machine shops averaged 18.29 gas and diesel engines rebuilt monthly during