Tech Notes
Engine Builders: After 75,000 miles, your customers’ engines can begin to show their age. They may consume a bit more oil or oil could leak past intake valve stem seals. Higher Mileage specialty motor oils typically contain additives that condition the rubber seals to help reduce oil consumption. They can also have high quality base
Shop Line
Q: I’ve had difficulty getting the main bearing clearances correct on some Ford 2.5L engines. Do you know of any updates? A: The AERA Technical Committee offers the following information regarding the main bearing bore for 1993-2002 Ford 2.5L VIN B and KL engines. This engine is made by Mazda and has been used in
Rebuilding the International 6.9/7.3L Powerstroke Engine
One solution to that problem is the diesel engine with more torque, horse power and better fuel economy. This applies not only to heavy duty applications but small displacement turbocharged inter-cooled diesels as well. The diesel engine will play just as important part of the future of the automotive industry as the Hybrid. If you
Coretalk: National Crankshaft Co. Becomes Newest EPWI Branch Warehouse
NCC joins other EPWI warehouses located in Denver, Phoenix, Albuquerque, Dallas, Oakland, Oklahoma City, Houston, San Antonio, Portland (OR), Tacoma and Anchorage. “EPWI is making enhancements to the programs and product lines currently offered, as well as adding many new product lines” according to Paul Van Woensel, president of EPWI. “NCC’s customer support programs are
Line Boring Equipment: A Boring Subject?
But as the British philosopher Bertrand Russell noted, "Change is one thing; progress is another." While some might say the basic techniques for line boring main and cam bearing bores in engine blocks hasn’t changed much in 30 years others say that isn’t such a bad thing. A horizontal boring bar with cutters mounted on
Coretalk: L&B Industries Relocates Manufacturing Operations To Egge Machine Company
“Incorporating L&B’s operations into our business richly enhances our ability to provide quality products and services for our customers,” said Egge’s president, Robert Egge. “L&B and Egge Machine – What a nostalgic combination!” explained Egge’s CEO, Ernie Silvers, “We are extremely pleased to have the opportunity to continue the tradition of quality pump rebuilding that
Pistons and Pins: What’s New
Asking piston manufacturers “what’s new” reveals a number of trends that are reshaping the piston business today. One is that there’s no longer a time lag of three or four years for aftermarket piston suppliers to tool up for the latest piston applications. Production engine remanufacturers (PERs) and custom engine rebuilders (CERs) are asking for
Dynos in the Classroom
At many colleges and universities, study time is quiet time. Silent students engrossed in books and notes crowd cubicles and corridors in an attempt to gain whatever advantage they can for the next exam. At the University of Northwestern Ohio (UNO), the best learning experiences are often accompanied by the sweet sound of horsepower. As
Coretalk: Seeking Industry Growth, PERA Names Boland New Executive Director
“We will help grow this industry,” said Ray Fink, PERA President, “and that means nos more business as usual. The time for change is now.” Boland brings an extensive background in successful association restructuring and will be responsible for all business management functions of PERA in order to meet the needs of the association’s members.
Balancing Equipment: a weighty matter
Everybody knows what balance is, right? You maintain your own balance by centering your body mass over your feet. If you lean too far forward or backward, or too far to the left or right, you’ll lose your balance and fall unless you grab hold of something or reposition your feet. Moving your center of
Coretalk: Consolidated Mfg. Cuts Staff, Shifts Focus Away From Remanufacturing
During a plantwide meeting in late February, company officials told 100 workers their jobs were eliminated. The company retained 20 employees for 30 to 60 days to handle the transition, said Greg Gordon, company president. Consolidated will retain 18 employees. The company, founded in 1940 and one of the nation’s first Ford Motor Co. engine
Head and Block Resurfacing
Resurfacing cylinder heads and engine blocks is an essential aspect of engine building today, whether the work is being done by a production engine rebuilder, a high performance specialist or small custom shop. Bimetal engines, multi-layer steel (MLS) head gaskets and tighter assembly tolerances make accurate surfacing more critical than ever before. The key to
Growing Your Agricultural Engine Business
Most automotive machine shops and engine builders are familiar with cars and trucks as a market for their services. In fact, for many shops, these two markets are their lifeblood. A look at other markets, however, is always worthwhile and any industry that uses equipment powered by an internal combustion engine should be a prospective
Coretalk: Dallas To Host PERA Spring Technical Meeting March 30-April 1 2006
The meeting, a combination of technical sessions and facility tours, will begin with a cash reception in the hotel’s lobby bar on Thursday, March 30. The technical program is slated to begin on Friday, March 31st, following breakfast hosted by PERA. Ray Fink, PERA’s new president and president of AER Manufacturing Inc., in Carrollton, TX,
Cutting Edge Tooling – Superabrasives in the Shop
The need for faster production speeds and higher quality surface finishes has made superabrasives almost mandatory for most resurfacing, honing and grinding operations. What makes these materials so indispensable for engine building today? Their superior hardness is a major factor because it provides outstanding tool life that far exceeds conventional abrasives. A set of metal
February 2006 Tech Solutions Guide
FORDsponsored by CHRYSLERsponsored by GMsponsored by IMPORTsponsored by DIESELsponsored by
Tech Notes
Engine Builders: The AERA Technical Committee offers the following information regarding a revised cylinder head gasket for Cummins ISB/ISBe 5.9L diesel engines. This information applies only to engines used for marine applications. This service bulletin topic introduces a redesigned cylinder head gasket to accommodate the cylinder pressure requirements of the QSB 425 marine engine. The
Ward’s Auto World Names 12th Annual ‘Top 10 Best Engines’
Ward’s Auto World Names Twelfth Annual ‘Top 10 Best Engines’ The winners of “Ward’s 10 Best Engines” awards for 2006 demonstrate U.S. auto consumers still can have it all: many of the winning engines highlight sophisticated new technology that generates exhilarating performance – but also improves fuel economy. The 2006 list marks the 12th year
PERA’s Core Corner, Fighting Truth Decay About Cavitation Damage
It’s amazing how something that may be damaging or corrosive in one circumstance can be of great value in another, like using extremely dangerous explosives to put out an oil well fire. This month we are going to talk about a similar action yet on a much smaller scale, microscopic actually, and it’s called “cavitation.”
Engine Bearings and Crankshafts, What makes them [not] tick?
The relationship between the crankshaft and main bearings is an integral one. Any metal-to-metal contact can have catastrophic results, and if the carnage was the result of improper finish or fitment, you’ll likely get to work on your relationship skills again. There are many analogies to explain how its parts relate to the engine as