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Sometimes You Get The Unexpected

I’m speaking of cam bearings, particularly those in OHV engineapplications. What brought this to my attention was what I would call a“textbook” case of cam bearing oil bleed-out that caused the rodbearings to fail. Don’t follow me? I’m not surprised. I’m certain manyof you may be scratching your heads wondering what I mean by that.

Unlocking LS Stroker Engine Potential

Editor’s Note: Our March 2013 Issue will feature the 6th Annual Engine Builder Stroker Guide with a detailed listing, broken down by engine, of the components and part numbers currently available. Be sure to stay tuned! Modifying the LS for more power is as easy as falling off a log, to a point, then some

Evolving Crankshaft Designs and Applications

In the early days, a crank didn’t have to be very sophisticated or strong because most engines were an inline design, and the loads and speeds were relatively low. Fast forward to today. The evolution in engine technology, power and performance has led to a whole new generation of performance crankshafts that are a mechanical

The Business Case For Buying a CNC Machine

Like a good chef, a good machinist does a lot by feel and experience. These things can’t be learned in a few hours or even days – it takes years. When it comes to CNC machines, sometimes the sum equals more than its parts – but many  times the parts generate more than its sum.

Boring and Honing Tips and Tricks

One of the goals of boring and honing cylinders is to size the bores to a specific dimension. If an engine is being remanufactured to meet specific criteria, that usually means boring and honing to achieve a standard oversize (.010?, .020? or .030?).  The oversize will depend on the thickness of the casting, how much

Classic Muscle: Kammer & Kammer Make Mopar Magic

Most of the time, amateur racers are customers at the nationally known Kammer & Kammer Mopar High Performance Shop in Dayton, OH. Kammer says his business consists of about 65 percent racing and 35 percent street performance, and the most important thing he provides is a good relationship between himself and his customer. “When I

2010 Stroker Engine Guide: Building a Late Model Hemi Stroker

What is the purpose of stroking a motor? The answer is simple: toobtain more cubic inches. And in today’s economic times, it’s alwaysbest to achieve “more” with less – as in less money. The key word tomany stroker enthusiasts today is “budget”. However, the word “budget” has a way of being interpreteddifferently by different people.

Rebuilding The 6.6L Duramax Diesel

It was really no surprise, since GM had single-handedly alienated the American buying public against the diesel engine beginning back in the late ’70s and early ’80s with the 5.7L V8 and 4.3L V6 diesel engines that were, let’s just say, “less than stellar.” While there’s no point now in rehashing mistakes of the past,

OHC Cylinder Head Rebuilding and Equipment

Originally featured mainly in European racing machinery from Fiat, Peugeot and Alfa Romeo in the early part of last century, by the 1960s companies like Fiat and Jaguar had introduced OHC production engines. It was advanced technology for the time, but today OHC is the norm for even the least expensive production engine. OHC cylinder

Valves: When to Reclaim, When to Replace

Performance engine builders can’t afford to take chances with questionable valves because they have to withstand high rpms and temperatures. Likewise, rebuilders who overhaul high dollar heavy-duty diesel and industrial engines want to minimize their comeback risks by making sure the valves they use are either new or have been carefully inspected and reconditioned to

Not every shop is closing and, in fact, there are even new, state-of-the-art shops opening, as evidenced by GJM’s grand opening last month. Earlier this year, Gregg Jacobson and Mark Garrett launched a new machine shop in Southern California about 40 minutes outside of L.A., in the San Fernando Valley. Both Jacobson and Garrett saw

Engine Builder Shop Solutions: August 2010

Head and Block Surface Prep Most cast iron V8 heads and/or blocks usually don’t require anything more than a good cleaning. They are not as likely to warp as straight-six or aluminum heads or blocks. But it is unusual to have all the old gasket material wash away in your hot tank. Minimal surface prep

New Markets Can Ensure Survival For Your Shop

Although some automotive machine shop owners believe that – with enginelife measured in six figures – the good days are over, the shops thatcontinuously seek out new markets that parallel their talents andabilities will continue to survive. Those shops willing to invest thetime and effort to find those markets will find that the opportunitiestoday are

Intake Manifold Gaskets

Back in the days when most engines had cast iron blocks, heads and manifolds, the intake manifold could be easily sealed with simple and relatively inexpensive die cut fiber faced metal gaskets (solid or perforated core). Sealer was usually required to ensure a leak-free installation.   But in the late 1980s and early 1990s, fuel

Cleaning Up In The Shop

In fact, it can be very difficult to make an accurate diagnosis of what’s wrong with an engine until it’s clean. You may be able to recognize some failed parts, you can often see large cracks or obvious damage, but you’re really only assuming you know what caused a failure if you can’t see for

A Closer Look at BBC Bracket Racing Cylinder Heads

However, it proved to be just the opposite – sportsman racers loved it  and it allowed local drag racing to thrive and grow. Back in its infancy, I covered weekly bracket racing in Southern California at the now defunct Irwindale and Orange County International Raceways. The action was hot and heavy with full fields of

Bolt-on Horsepower: Choosing An Induction System

The induction system feeds the engine air and fuel.  So to increase the torque and horsepower output of an engine, the induction system has to provide more air and fuel.  That usually means adding an aftermarket performance intake manifold with taller, larger and/or longer runners to increase air flow into the cylinder head ports, bolting

Chrysler 3.3L/3.8L Labor Costing Study

First introduced as a family back in 1990, these engines have been upgraded and improved to provide good torque for the necessary applications, reasonable fuel economy and a reputation for durability and appropriate performance. Both have iron blocks and aluminum heads and since 2001 have been used nearly exclusively in Chrysler’s FWD?lineup, powering the Dodge

High Tech Cleaning Options

Yet while machining tolerances and performance expectations have changed dramatically over the past few decades, when it comes to getting parts clean, many of those high-tech shops struggle with the same technology they used 30 years ago. The simple fact is, times have changed for parts cleaning, and so have the methods. Engine builders have

Rebuilding the Chrysler 3.3L / 3.8L Engine

Before we run through the changes, though, here’s a quick overview of the 3.3L and 3.8L engines:   (download the illustrated pdf here)   • They’re conventional 60 degree V6 motors with iron blocks and aluminum heads, including some castings that are shared by both engines and some that aren’t.   • The differences between