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Rebuilding the New Chevy 262

This enabled GM to shorten the development process dramatically because it was able to adapt a proven design. But it also allowed it to share a lot of the existing tooling from the V8 production lines so the engines could be on the road sooner. The original 200 V6 that came out in 1978 was

Rebuilding Toyota 3.0L V6 Engine

In 1988 Toyota introduced its first V6. Most of the information that follows applies to the 3.0L version used in Toyota’s truck applications. The 3.4L is still fairly new to the aftermarket at this point. 3VZ-E – 3.0L SOHC V6 – ’88-’95 The 3VZ-E was also introduced for the 1988 model year on Toyota 4×4

Toyota 20R Engine

Toyota has built numerous four cylinder engine families over the years, but one that has been in use for quite a long time is the R-series. The R-series has been the main motor used in almost all Toyota pick-up trucks, as well as the rear-wheel-drive (RWD) Celica and Coronas. The 20R was introduced in 1975

Machine Shop Market Profile

Interviews conducted with parts and equipmentsuppliers, as well as machine shop owners and custom engine rebuilders,generally point to market demand which has remained flat whenengine production numbers are compared to year earlier figures.Recent survey results of machine shops concerning production year1997 confirm these assumptions. Automotive Rebuilder magazine conducted a surveyof the machine shop membership of

Small Engine Performance

Most businesses have the same problems and each must look for ways to remain competitive by reducing costs and exploring new markets for existing products or services. And so it is in engine building. There is always someone that is able to provide more features per dollar than you (or at least make someone believe

The Nitty Gritty On Small Parts Cleaning: Many Ways To Clean Small Engine Parts

  Tom Nichols, CEO and president of AutomotiveMachine & Supply, Inc., Fort Worth, TX, said availabilityis most often the key to why his shop cleans and reuses smallparts. Nichols said each day his shop cleans and reuses many smallparts, including valve locks, shims, springs, retainers, rockerarm assemblies, cam bore caps, nuts, bolts, etc. "Becausewe only

Performance Marine Engines – Meeting Customer Expectations

Life is a series of compromises. Human relations almost alwaysinvolves compromises of some sort. You want Chinese for dinner,she wants Italian; something has to give. Even if you go yourseparate ways, it’s a compromise and a decision to not dine together. Believe it or not, it’s the same with machinery. Any exercisein design is a

Ensuring Bearing Life: Crankshaft Bearings Are Always Replaced When Rebuilding An Engine

Crankshaft bearings are always replaced when rebuilding an engine because they’re a wear component. Heat, pressure, chemical attack, abrasion and loss of lubrication can all contribute to deterioration of the bearings. Consequently, when an engine is rebuilt new bearings are always installed. “Reading” the old bearings can reveal a great deal about conditions that may

Software Solutions For The Shop: Job Tracking Programs and More

Although computers began to make their way into the automotive aftermarket in the early to mid-1970s, only recently are rebuilders beginning to realize the benefits of shop management software for their businesses. One example of how shop software improves shop productivity can be found with job tracking programs. Job tracking allows managers to see the

Making A Big Splash In The Marine Market

The average individual that would have owned a performance car in the 1960s, and the baby boomers that did, in many cases no longer have a modern affordable toy they can tweak to their own satisfaction. Serious performance today is often available to only a few with large checking accounts or extra good credit, and

Performance Small Block: Chevy Engines

Small block Chevy engines long ago became mainstays in both thetraditional and high performance marketplace. So many of themhave been rebuilt over the years, and so much has been writtenabout the rebuilding process, it would appear that nothing moreneed be said. But the small block engine has changed over the years and so haveconsumer preferences

Perspective On Using CBN Versus Polycrystalline Diamond (PCD) Cutters

In your June Shop Line you offered Jerry Lawson’s of DCM Tech, Inc., perspective on using CBN versus poly crystalline diamond (PCD) cutters. Have any other manufacturers voiced their opinions? In PERA’s May 1996 Current Concerns publication, Andy Rottler of Rottler Manufacturing made the following observations on CBN versus PCD cutters:Rottler says that due to

Grinding Techniques: In Thousands Of Years, The Basics Of Grinding Haven’t Changed

Grinding is one of the oldest methods known for shaping and sharpening objects. It was first used in prehistoric times to make weapons and other tools by rubbing wood, stones, bones and eventually metal against hard, abrasive rocks. In thousands of years, the basics of grinding haven’t changed. We’re still rubbing an abrasive against metal

What Is The Recommended Surface Finish

Shop Line, Automotive Rebuilder, July 1996 Q A In the Production Engine Remanufacturers Association’s (PERA) May 1996 edition of Current Concerns, Ed Keibler of Sunnen Products Co., St. Louis, MO, says that the typical Ra finish on cast iron should be 60 to 110 Ra. On aluminum cylinder heads it is much smoother – typically