Rebuilding the Chevrolet LT1 Engine
Although it shared many common dimensions, looked much the same and even had a few common parts, it was totally redesigned to provide more power with lower emissions and better fuel economy. Compared to the 1991 Chevy 350 L98 with TPI, the LT1 made 20% more horsepower, got better fuel mileage, and had a
Message From Incoming PERA President Jim Ormsby
Sometimes we need to exceed even our own expectations. That’s the message from Jim Ormsby, incoming Production Engine Remanufacturers Assoc-iation (PERA) president and current general manager of Franklin Power Products, a production engine remanufacturer (PER) located in Franklin, IN. They’re words that all PERA members should take to heart if they wish to re-energize shrinking
Cv Shaft & Rack Review 1999: The Numbers Speak For Themselves
The numbers speak for themselves. The annual replacement market for front-wheel drive axle shafts, all-wheel drive axle shafts and four-wheel drive shafts is estimated to be around 12 million units a year and growing with total sales in excess of $450 million. Within five years, the number of shafts being replaced is predicted to grow
Heads Up: Now It
In our last article (see Automotive Rebuilder
The Obd Ii Shop: Will Machine Shops Be Able To Pass Added Technology Costs On To Their Customers?
These days, OEMs push the envelope in terms of precision engine building techniques. Will machine shops be able to pass added technology costs on to their customers? After a recent tour of the DaimlerChrysler Kenosha, WI, engine plant, I came away with a lot more questions than answers about the future of engine rebuilding, especially
Machine Shop Market Profile
In Part I of our annual profile of the custom engine rebuilder/machine shop market (see June, 1999 issue, page 54) we provided details on the average number of engines, cylinder heads and crankshafts produced monthly by the typical machine shop during production year 1998. Also included in Part I
1999 Machine Shop Of The Year Award Winner: Metric Automotive Engineering Ltd
Each year, the staff at Automotive Rebuilder magazine recognizes one machine shop that displays business practices that go above and beyond the norm. This year, along with input from the Engine Rebuilders Association (AERA), we have selected Metric Automotive Engineering (Pty) Ltd., from Germiston South, Republic of South Africa. Metric was chosen from numerous entries
Performance Valve Jobs Are Easy With The Right Tools And Specifications
It is easy to do a performance three or four angle valve job, but it is very difficult to find a shop to properly do one for you. Well, I will explain to you the proper way to do a great performance valve job either using stones or pre-shaped three or four angle carbide
1999 Machine Shop Labor Costing Study
There are probably few topics of more interest to machine shops and custom engine rebuilders than charges for specific shop labor operations. In January, Automotive Rebuilder surveyed 2,400 machine shop members of the Engine Rebuilders Association (AERA) throughout the U.S., asking for labor charges for 22 basic labor operations performed on two popular engines currently
Machine Shop Market Profile: Machine shops rebuilt an average of 19.4 engines monthly in 1998 compared to 18.29 in 1997
The average number of engines rebuilt by custom engine rebuilders/machine shops rose slightly in production year 1998 compared to production of engines in 1997. Machine shops rebuilt an average of 19.4 engines monthly in 1998 compared to 18.29 in 1997. An extensive survey of machine shops located primarily in the U.S. was conducted by Automotive
Rebuilding The GM Quad 4
The Quad 4 had four valves per cylinder, tuned intake and exhaust manifolds, no distributor, no plug wires, lightweight rods and pistons to reduce shaking forces, and a crank with eight counterweights that was designed to reduce noise, vibration and harshness (NVH) and bearing wear. It didn’t have an A.I.R. pump or an EGR system,
Heads Up/Rebuilding Aluminum Cylinder Heads
Do you sometimes wonder what processes and procedures other rebuilders use when remanufacturing aluminum heads? We sure do! It
Obd II Shop : The Sensitivity Of Obd-IISystems Will Present Significant Change For Shops
For nearly 30 years, engine rebuilders were sheltered from the dramatic changes sweeping through the automotive industry. While other shop owners and technicians scrambled to relearn almost everything they knew because of computers, engine rebuilding remained essentially the same. Now, machine shops, custom and production engine rebuilders are faced with relearning virtually everything they know.
Preventing EME
Automotive engines have undergone serious changes in the past few years as they have become lighter and far more powerful. These changes can have significant impact on the cores rebuilders receive for rebuilding. In search of lighter engine components, casting technology which was considered "thin wall casting" in the
Gasket Technology: The Science of Sealing
In spite of the fact that castings have gotten thinner, valvetrain components have gotten smaller and engines are more highly stressed than ever before. Today
The Fit Is In The Finish
Clean, flat and smooth. These three words describe the surface in an engine, not just the head and block. But how clean, how flat and how smooth do the surfaces really have to be to get a good, long lasting seal? It depends on the application. Clean means no dirt, oil, grease or residual gasket
On Market Issues: Staying In Touch With The Forces Driving Today’s Market.
The Automotive Parts Rebuilders Association(APRA) incoming chairman, Steve Fallen, knows the importance ofstaying in touch with the forces driving today’s market.What are those market forces? Fallen, 49, who is also presidentof Ennis Automotive, Inc., Ennis, TX, a supplier of rewound stators,rotors and armatures to electrical rebuilders, feels that demandfor rebuilt product is expanding. However, due
Jobber Rebuilt Small Parts Report
Most rebuilders will tell you that the markethas never been more competitive than it is today. Many will alsotell you that the past 12-18 months have been difficult in termsof maintaining their sales levels of rebuilt units. However, although total units sold may be downindustry wide, according to a recent survey of 1,000 jobbers acrossthe
LPG Conversions: Renewed Interest In The Use Of LPG (Liquefied Petroleum Gas) And LNG (Liquefied Natural Gas)
The recent move to clean up inner city exhaustemissions has resulted in renewed interest in the use of LPG (LiquefiedPetroleum Gas) and LNG (Liquefied Natural gas) as motor fuels.These fuels are almost pure propane with a little butane present. Tax incentives are being offered to encouragefleet operators to convert to gaseous fuels and more vehiclesare