The IC Engine Is Here For The Long Run
For 100 years, the internal combustion (IC) engine has dominated the automobile industry with its power and convenience. It has provided this country and the world a reliable and economical source for transportation and has given enjoyment to scores of hot rod, classic car and restoration enthusiasts, as well as endless excitement in amateur and
The Future Of OEMs In The Reman Aftermarket
Some original equipment manufacturers (OEMs) and the independent automotive remanufacturing industry have maintained a symbiotic relationship since the introduction of the first automobiles; other OEMs are still lagging behind when it comes to getting involved in reman automotive aftermarket sales. However, today the future of the relationship between the two is critical not only to
The Relationships We Form Are What Make Our Business Lives Rewarding
During our lives, it
Rebuilding the GM / Chevy 2.2L Engine
Unfortunately, this four cylinder, pushrod motor didn’t have nearly enough horsepower, so Buick, Oldsmobile and Pontiac all opted for the 1.8L SOHC Opel engine from Brazil for most of their “J” cars, and Chevy promptly made its new engine into a 2.0L/121 cid that delivered more power in 1983. The 2.0L was upgraded in 1987
The Challenges of Rebuilding Late Model OHC Aluminum Heads
Take it apart. Put it together. Take it apart. Put it together. If taking apart and reassembling cylinder heads is eating up too much of your valuable shop time, keep reading. We have some tips on how to slash your disassembly/assembly labor costs, as well as other ways to streamline your OHC aluminum head rebuilding
Net Worth Marketing Machine Shop Services In The New Millennium
In an age of dot-coms, sound-byte advertising and consumer attention spans getting shorter, companies from the largest to the smallest have had to adjust their marketing strategies to keep pace. Production engine remanufacturers (PERs) and machine shops/custom engine rebuilders (CERs) are no exception. Today
Toyota 3SGTE Engine
First of all, one needs to realize that Toyota, like GM, Ford, etc., has engine “families”. However, rather than calling them names such as “big block” or “small block,” Toyota assigns them a letter code. The engine family code is the first letter (not the first numeral). The codes are as follows: A-series: 1.5L, 1.6L
Rebuilding the New Chevy 262
This enabled GM to shorten the development process dramatically because it was able to adapt a proven design. But it also allowed it to share a lot of the existing tooling from the V8 production lines so the engines could be on the road sooner. The original 200 V6 that came out in 1978 was
Rebuilding the Chevrolet LT1 Engine
Compared to the 1991 Chevy 350 L98 with TPI, the LT1 made 20 percent more horsepower, got better fuel mileage, and had a much broader torque band with 90 percent of its peak torque available from just over 1,000 rpm all the way up to nearly 6,000 rpm. GM Powertrain accomplished all of this by
Rebuilding the Chrysler V6 Engine Family
Much of the information used to write this article was provided by Bruce Chapman, president, and the employees of Ontario Reman, Etobicoke, Ontario, Canada. Ontario Reman is an authorized Chrysler engine rebuilder selling remanufactured engines and small parts to Canadian Chrysler dealers. We thank them! Chrysler introduced a whole new family of 60 degree V6
Core Cleaning: A Closer Look at the Issues and Regulations That Are Driving Today’s Market
On the list of hot button issues in the engine rebuilding business, the disposal of waste usually takes a backseat to supplier consolidations, market share position, profitability and other topics. On the other hand, the amount of time, effort and money that rebuilders spend, all of it non-productive, in meeting regulatory requirements can be significant.
Ford 302/351 W Roller Cam
In 1994, Ford started using a roller cam in the 351W. It
General Motors / Chevy 191/3.1L
When this engine was used in the plastic mini-vans, it came with cast iron heads and the old, original, carbureted, non-H.O. cam. This cam was used because the reduced lift and overlap gave it a smoother idle. It
Chrysler Shop Solutions
Chrysler/ Mitsubishi 2.6L/3.0L Some of the late 2.6L engines and all of the 3.0L Mitsubishi engines have a very small "auto-lash-adjuster" installed in the tip of the rocker. All too often, air gets trapped in the lower chamber of the lifter and prevents oil from filling the lifter. When this happens, the lifter holds the
Some Like It Hot: What Shop Supply Businesses Are Selling In the New Millennium
Like the rest of the automotive aftermarket, the shop supply business has seen many changes in recent years and expects to see many more in the future. The shop supply business has become more competitive, and, like many businesses associated with the automotive aftermarket, the term "flattened" keeps coming up. Could the new millennium breathe
We Must Provide A Diversity Of Experts Who Deliver Technical, Marketing And Management Information
Through the contributions of your peers, Automotive Rebuilder has been able to provide much of that information Many times when attending industry events, I
ECU Affect on Rebuilt Engines: Knowing the Basics Can Prevent Costly Comebacks
When a customer purchases a rebuilt engine they expect to get many miles from their investment. But there are many things which must be done right to assure that this happens. One area that is increasingly important in this regard pertains to the engine
Cleaning Aluminum
"Ten years ago, when there wasn’t that much aluminum, people were scared," said Mike Wigert, sales manager of spraywasher manufacturer LS Industries. "They didn’t know how to regulate their ovens, they didn’t know which chemicals to use, and they were tarnishing their aluminum parts, and probably ended up hand cleaning a lot of them," he
Heads Up: Rebuilding Aluminum Cylinder Heads
In our last article (Automotive Rebuilder, July, 1999 issue page 54) we discussed how to check valve stem to guide clearances and the methods used to replace valve guides and seats. Camshaft clearances and techniques used to bring clearances to within specification were also covered. In this article we will cover the final assembly of
Testing Rebuilt Power Steering Components: The “Zero Defect” System
Defective returns. These two words have many undesirable connotations to the power steering rebuilder. Starting with a replacement part request, other claims could be forthcoming. These range from labor for removal and reinstallation, which can sometimes exceed three hours, to and including alignment, possible towing charges, rental car and even product liability expenses. These claims