Valve Seat Technology For Stock and Performance Applications
Valve seats are a critical engine component because they are the foundation of the valvetrain. The seats provide a surface for the valves to seal against when they close so there’s no loss of compression or pressure from the combustion chamber. The seats also help cool the valves by conducting heat away from valves into
New Metals-New Challenges
Cast iron is like an old familiar friend to most of our readers because it’s been around forever. Vehicle manufacturers like cast iron because it’s cheap compared to most other metals, it is strong and durable, and it can be easily cast and machined to make engine blocks, cylinder heads, crankshafts, connecting rods and other
The 2006 Machine Shop of the Year
Turning 40 used to be a bad thing… On that tragic day, the black balloons, the wacky "Over The Hill" gag gifts and the general air of sympathy that your best years had all come and gone were about the only things you could hope for. That is, if you view 40 as old. But
The Ups And Downs Of Valves
It’s always good to take a fresh look at some of the many engine components we work with. Rather than being lulled into complacency, the idea is to see what’s new, what trends are in play and to get a current reading from others on the inside. In other words, it’s good to keep it
Tech Notes
Engine Builders: Everyone who works with cars or trucks is familiar with the terms Torque and Horsepower. But do you understand the difference between the two and can you explain it to your customer? It’s important to have a sound understanding of both and the ability to comprehend what defines each measurement of output. By
Understanding High Performance Valvetrain Technology
Parts are getting lighter, stronger and capable of producing more horsepower than ever before. One of the driving forces behind these advances has been the proliferation of aftermarket cylinder heads that require unique valvetrain components. In addition, new computer-aided design, modeling and manufacturing techniques are making it easier and faster for valvetrain component suppliers to
Tech Notes
Engine Builders: What is viscosity breakdown? All of us in this business understand an SAE 5W-20 oil is thinner in viscosity than an SAE 10W-30 and that the “W” stands for winter, but that’s probably about where it stops even though there is more to the story. Motor oils thin in viscosity as they warm
Performance Valves
The power that an engine produces depends to a large extent on how much air it flows. The larger the engine’s displacement in cubic inches, the more air it pumps with every stroke and the more horsepower it makes. Rpms also make power. In theory, doubling the engine’s speed doubles its power output. Rev an
Coretalk: Jasper Engines Unveils ‘Authentic Custom Drivetrains’ Program
Alex Ernst, Jasper Authentic Group Leader, says the division expects to produce approximately 1,300 engines in 2007. He says the number of drivetrain components that fit the profile of a Jasper Authentic built product will increase as the company begins to establish itself as “one of the premier custom remanufacturers in this market. With traditional
Marine Engine Building, Is It For You?
Engine builders who do passenger car and light truck engines, diesel engines and performance engines, are often looking for new market niches where they can expand their business and add new customers. For some, marine engine building may seem like a tempting niche. The marine engine market is relatively healthy, though highly competitive. Some rebuilders
Wet Flow Testing
Racers and engine builders are familiar with flow testing, used to measure the airflow and efficiency of their cylinder heads. In theory, there are two basic aerodynamic factors that are intuitive in the human mind. Number one, a bigger hole will flow more air. Number two, a smoother hole will flow even more air. To
Shop Line
Q: Are the cracked exhaust seats in the Cummins 5.9L diesel engine found in the Ram pickup a cause for concern? A: The AERA Technical Committee says cracked exhaust seats on 1998-2006 Cummins/Chrysler 5.9L diesel engines have been reported by other AERA members as well. The 24 valve engines with four valves per cylinder have
Data Acquisition Systems and Engine Controllers
Motorsports in general and Formula One in particular is the leading edge (or bleeding edge, depending on how you look at it) of development of these electronic systems. With carburetors looking more and more like dinosaurs compared to modern electronically controlled engine management systems, engine builders – especially those building performance engines – must become
Final Wrap: Crystal Balls, Darts And Other Ways Not To Set Rates
I never jumped off a bridge when I was a kid. None of my friends did, either, come to think of it, but that never stopped my dear mother from cautioning me against it. I’m sure your mother said basically the same thing. No matter what you wanted to do because someone else told you
Coretalk: R&R Engine & Machine Named 2006 ‘Machine Shop Of The Year’
“The Machine Shop of the Year Award is always presented to a shop that represents this industry with integrity and professionalism,” explained Kaufman. “For its innovation, its attention to customer satisfaction and nearly 40 years of businees in Akron, we’re pleased to present this award to Bryan and all the employees at R&R.” This is
High Performance Rocker Arms, Valve Springs, Retainers and Locks
On a small block Chevy, altering the rocker arm geometry without changing the rocker arm lift ratio can add 15 to 20 horsepower at the rear wheels. The stock lift ratio for a small block (SB) Chevy V8 rocker arm is 1.5:1, and for a big block (BB) Chevy V8, the ratio is 1.7:1. Bolt-on
Crack Detection
Take a look in the mirror. Smiling back at you, you’ll notice that row of pearly whites. They probably look pretty good. Maybe a bit stained from coffee or smoking, but overall, they seem to be pretty solid, right? If you’re like many people, the fear sets in as soon as you sit down in
Performance Notes: Stud Vs. Shaft Rockers: Why You Should Make the Switch
When the Chevrolet small-block V8 was introduced in 1955, one of its most highly touted features was its lightweight, high-revving ball and stud stamped steel rocker design. Around 1962, several of my buddies proved that claim to be true, time and again, when they twisted their Duntov-cammed 283s to 7,200 rpm. In fact, this same
Performance Drag Racing Heads
A quarter-mile strip of asphalt is not a great distance. But drag racing isn’t about distance. It’s about time. The car that reaches the finish line first wins the race. But the car that wins isn’t always the fastest car or the quickest car. It’s usually the car that runs with the most consistent elapsed
Cutting Edge Tooling – Superabrasives in the Shop
The need for faster production speeds and higher quality surface finishes has made superabrasives almost mandatory for most resurfacing, honing and grinding operations. What makes these materials so indispensable for engine building today? Their superior hardness is a major factor because it provides outstanding tool life that far exceeds conventional abrasives. A set of metal