Compound Turbo 5.9L VP44 Cummins Engine - Engine Builder Magazine

Compound Turbo 5.9L VP44 Cummins Engine

Drew Carter is one of those guys who just won't let the 5.9L VP44 die out! With this build, he's another guy who has shown that it still has some staying power in the diesel racing world. Check it out!

More often than not, diesel guys run into a problem early on in their builds: whether or not to make a faster than hell race truck, or an in-betweener that can commute on the streets during the week while still making enough power to race casually on the weekends. The latter option was originally what Drew Carter had planned for his current diesel truck, but that goal is quickly changing.

“It was as simple as ‘I wanted to go fast in a 6,000 lb. truck,’” Carter says. “It was originally going to be a street truck but that turned into racing in the 7.70 class and then the 6.70. It just kept evolving and changing to where it is now where I’m chasing the 5.90 class.”

Carter is a carpenter by trade but has been working on cars since his early days with his father in the driveway. He’s since moved onto diesel performance, and his new engine build is a testament to his know-how. Building power for a VP44 5.9L Cummins isn’t the easiest task, but like many of the guys we’ve talked to, including Carter’s friend and rival competitor TJ Frey, it can be done with some ingenuity.

The 5.9L engine under the hood of his 1998.5 Ram 2500 went through a few changes before it got to where it is now, including some difficulties. The first motor was messed up due to a dropped valve, and after being rebuilt, Carter ran into the famous “53 block” problem. The 24v 5.9Ls of this time often ran into an issue where after years of use, the block (the number 53 is cast into the side of the crankcase) tended to crack until coolant starts to pour out the side. Without a repair, the leak eventually results in excessive cooling system refills and can even destroy the engine.

For a rebuild, Carter enlisted the help of Guy Mancini, a local Mopar engine builder who he convinced to try out a diesel build. The block was bored .020 over and the heads were redone, the bottom end features Diesel Auto Power 103 springs and 7/16 .120 pushrods, Hamilton titanium retainers, ARP .625 head studs, stock rods and fly-cut valve relief pistons. The engine also features a Fluidampr harmonic damper and a Hamilton 188/220 camshaft.

“I run a Scheid Diesel Stage 2 VP44 injection pump because it’s basically the only pump that has support behind it anymore,” he says. “I run .093 lines and tubes that go to a custom set of injectors that Diesel Auto Power sent me. They’re an eight-hole injector and we’re basically just doing some more testing for them to see what the max size injector is that you can run with that pump until you lose atomization.”

The engine is supplied fuel from a FASS 220 GPH system.

On the air side, Carter opted for a compound over-under setup despite being pushed to run a side-by-side set up from other diesel guys. The engine boasts a Crazy Carl’s Turbos kit that features a 63/68/14 over an 80/96/1/1.15 with a Steed Speed-gated T3 manifold on it.

“Every season at the end of the year I call Carl and ask him what we can do next,” Carter says. “We’re kind of at that median point where we could go up a little bit on the charger, and after that, it has basically maxed out the pump.”

Carter does have an Induction Solutions nitrous kit installed, but he’s yet to spray any. The goal at the moment is to max out what he can with the engine on fuel only – and it’s currently making just shy of 1,000 horsepower.

Diesel of the Week is sponsored by AMSOIL. If you have an engine you’d like to highlight in this series, please email Engine Builder Editor Greg Jones at [email protected].

You May Also Like

Turbocharged 5.9L VP44 Cummins Engine

A few years ago, Jordan Blackard stumbled upon a 2nd Gen 2001 Ram 2500 that was being sold by Chase Fleece of Fleece Performance. After a few years of casual driving and fixing it up, he decided in 2022 to get working on a race build featuring a 5.9L VP44 Cummins engine. Check it out!

There’s something to say about separating your hobbies from your career. It’s good for a lot of people, but others might get burnt out dealing with the stresses of a career that might surround a particular passion. Jordan Blackard is one of those guys who decided to keep diesel trucks as a side passion rather than a career, and he’s better for it.

415 cid Billet Cummins Engine in a Pro275 Cadillac

Ring Racing owner Jared Ring revealed a metamorphosis to this 2016 Cadillac ATS-V last week. The Cadillac is now equipped with radial tires and a 415 cid Cummins engine built by Freedom Racing Engines, and the combo just competed at Lights Out 15.

Cummins-powered Cadillac ATS-V Pro275 drag car
Turbocharged 5.9L Common Rail Cummins Engine in a 1947 Ford

After sitting in his father-in-law’s backyard for a number of years, this 1947 Ford was gifted to Chase Wells’ wife. Chase owns 1 Way Diesel Performance and knew someday he’d bring the truck back to life. He did so using a 5.9L common rail Cummins engine on a special episode of Texas Metal’s Loud and Lifted. Check out the result.

1,000-HP Capable 6.7L Powerstroke Engine

Nick Stoner, a customer of Kill Devil Diesel, recently got his fully built 6.7L Powerstroke engine – a build Nick wanted to be capable of 1,000 horsepower. However, Nick is no longer building the truck the engine was going into, so this badass diesel engine is for sale. Check it out.

6.7L Powerstroke engine
Turbocharged 6.7L Second Gen Cummins Engine

Thanks to attending a truck pull event at an early age, Sean Purdy can’t shake his passion for diesel trucks and engines. He recently completed a fresh build on his 1999 Ram 2500 with a turbocharged 6.7L Cummins second gen-swapped engine.

6.7L Cummins engine

Other Posts

Hot Shot’s Secret Green Diamond 0W-20 Light-Duty Diesel Oil

Hot Shot’s Secret Green Diamond is formulated for use in GM Duramax 2.7 and 3.0 diesel engines that require Dexos D 0W-20 specification.

Wagler’s New Billet Duramax for Drag-and-Drive

Jeremy Wagler and his team at Wagler Competition Products have become well-known for their diesel work, and specifically the shop’s enhancements for Duramax engines. Well, Jeremy and his team have taken another step forward by introducing an all-billet Duramax geared for drag-and-drive competition. We caught up with Jeremy at PRI 2023 to get the full

Hot Shot’s Secret Stiction Eliminator

Hot Shot’s Secret Stiction Eliminator is engineered to remove stiction, the sludge and varnish created from burnt oil, while also lubricating.

AMSOIL Signature Series 0W-16 100% Synthetic Motor Oil 

AMSOIL Signature Series 0W-16 100% Synthetic Motor Oil provides next-level engine protection primarily for those with Toyota and Honda applications calling for a 0W-16 viscosity.