Dallaire's Compound Turbo 5.9L Cummins Engine - Engine Builder Magazine

Dallaire’s Compound Turbo 5.9L Cummins Engine

To show off the diesel capabilities of the shop, Dallaire's Diesel Performance built a shop truck to serve as a rolling business card, but to also hurt some feelings on the track. Check out this compound turbo 5.9L Cummins build in this Diesel of the Week.

Diesel of the Week is presented by

Dallaire’s Diesel Performance proudly displays on their business website that they are “Just a few grown-up 16-year-olds with diesels and a lot of wrecked parts.” The four-men running the Dallaire’s Diesel operation, three of whom are brothers, are now in their late 20s and have successfully cultivated a respected diesel performance shop in Bonnyville, Alberta, Canada.

The shop was originally founded by owner Jeremy Dallaire, who now handles most of the front end activities like sales and customer service. Jeremy’s brothers Shane and Colin Dallaire, along with Noah Alexander, focus on the technician work.

The Dallaire’s Diesel Performance team

The shop moved to its current location three years ago. Despite being a small town, Bonnyville is situated on one of the largest heavy oil deposits in Canada. That, paired with the city having a strong tie to agriculture within the economy made it a perfect place to set-up a diesel repair shop.

“Even though it’s small, it’s competitive here,” Jeremy Dallaire says. “We have a lot of work to do at any given time and we’re always busy.”

The 4,000 sq.-ft. shop has three hoists and focuses strictly on diesel work, which Dallaire says is unique to their shop compared to others in the area. Cummins, Duramax and Powerstroke are all fair game at Dallaire’s with no engine type necessarily taking the top spot.

Located in Bonnyville, Alberta, Canada, Dallaire’s works on Cummins, Duramax and Powerstroke applications

As a young team, Jeremy and his technicians had to work hard to make a name for themselves and gain trust within their small community.

“Before us there wasn’t much of a performance scene here or too much interest in it,” Jeremy says. “Being younger contenders to the game in our competitive hometown we needed something to set us apart.”

Along with their social media pages, Dallaire decided a good way to advertise and show off their craft was to build a performance shop truck they could drive around town and use as a “rolling business card.”

5.9L Cummins

For the project, the team found a 2007 Dodge Ram 3500 single cab and later converted it to a dually.

“All we knew at the time is that we wanted something a little bigger than what you’d usually find around here, so the dually was something fun we could do,” he says. “Other than that, we really just wanted to keep it simple so we could drive it around on the street. We definitely didn’t want to have to tow it.”

Dallaire wanted a street truck, but didn’t want to waste any horsepower along the way. For the build, the team chose to start with an old 5.9L Cummins engine block and built up around it.

It originally had a compression issue, so it was stripped down and worked on, eventually getting bored to .020˝ over with a Stage 2 milled cylinder head with side draft intake and minor head flow work.

All of the machine work and bottom end assembly was done out-of-house by Al Lee Racing Engines, while Dallaire’s assembled the top end.

“We wanted it to be powerful, but stay original so that it would be interesting while not being too crazy to where people didn’t know what they were looking at,” Jeremy says. “First of all, we went with the Carrillo hybrid piston and rod configuration because that’s what was hot at the time and they’re reliable. They take the power well and it’s making power just fine.”

To support the bottom end, the shop used an Industrial Injection Gorilla Girdle for stability with ARP rod bolts. The engine has heavy-duty bearings, a stock crank, and a o-ringed cylinder head.

Hamilton 103-lb. valve springs handle the intake and exhaust during heavy combustion cycles, and additional components include a Stage 4 Colt camshaft, Fleece billet rocker bridges, and HD main bearings.

“It’s all a simple recipe, but it works really well and we all know that 5.9Ls like abuse,” he says. “We originally weren’t aiming for those higher horsepower numbers, but now we’re getting up there.”

The truck is currently pumping out around 1,200 horsepower, thanks in part to the compound turbo system the team chose.

“We have two turbos in our logo, so naturally we needed to have two in the truck,” he says.

The turbo setup consists of a BorgWarner S472 over an S488, which is externally gated with a Steed Speed manifold. For the fuel, there are Flux Diesel 300% over injectors, a 12mm S&S stroker pump, a 10mm stroker pump, and two Fass 150 fuel pumps.”

Dallaire’s ultimate goal is to up the truck to 1,400 horsepower for some extra oomph on the track. The engine is unsleeved currently and the team at Dallaire’s is considering moving up to a 6.7L block and sleeving it to a 5.9L for added strength.

Hopefully Dallaire’s “rolling business” card will encourage others in the area to follow their diesel performance dreams. We can’t wait to see what comes next from our friends up north!

Diesel of the Week is sponsored by AMSOIL. If you have an engine you’d like to highlight in this series, please email Engine Builder Editor Greg Jones at [email protected].

You May Also Like

First-of-its-Kind Compound-Turbo L5P Duramax Engine

While incredibly rewarding, nothing about this L5P Duramax build was easy for Lead Foot Diesel Performance – everything was custom or a first. From the billet crank to the one-off compound turbos, this L5P Duramax is impressive. Check it out!

L5P Duramax engine

Some people are just built to modify stuff; it’s in their DNA. Vinny Himes knew from a very young age that he was one of those people.

“I grew up with my grandfather's entire salvage yard at my fingertips,” says the sales manager at Lead Foot Diesel Performance (LFDP), a 32,000-square-foot shop in Monroe, GA, with 22 drive-in bays and 18 employees on site. “I had a fully modified riding lawn mower that would do wheelies across the yard when I was 8 years old.”

Turbocharged 5.9L VP44 Cummins Engine

A few years ago, Jordan Blackard stumbled upon a 2nd Gen 2001 Ram 2500 that was being sold by Chase Fleece of Fleece Performance. After a few years of casual driving and fixing it up, he decided in 2022 to get working on a race build featuring a 5.9L VP44 Cummins engine. Check it out!

415 cid Billet Cummins Engine in a Pro275 Cadillac

Ring Racing owner Jared Ring revealed a metamorphosis to this 2016 Cadillac ATS-V last week. The Cadillac is now equipped with radial tires and a 415 cid Cummins engine built by Freedom Racing Engines, and the combo just competed at Lights Out 15.

Cummins-powered Cadillac ATS-V Pro275 drag car
Turbocharged 5.9L Common Rail Cummins Engine in a 1947 Ford

After sitting in his father-in-law’s backyard for a number of years, this 1947 Ford was gifted to Chase Wells’ wife. Chase owns 1 Way Diesel Performance and knew someday he’d bring the truck back to life. He did so using a 5.9L common rail Cummins engine on a special episode of Texas Metal’s Loud and Lifted. Check out the result.

1,000-HP Capable 6.7L Powerstroke Engine

Nick Stoner, a customer of Kill Devil Diesel, recently got his fully built 6.7L Powerstroke engine – a build Nick wanted to be capable of 1,000 horsepower. However, Nick is no longer building the truck the engine was going into, so this badass diesel engine is for sale. Check it out.

6.7L Powerstroke engine

Other Posts

540 cid Small Block John Deere Light Pro Stock Engine

When it comes to PRI booth engines, Fluidampr has been a great booth to visit over the last couple years, and at the 2023 show the company had a VG Motorsports-built small block John Deere Light Pro Stock engine on display that definitely stopped us in our tracks. We got to speak with VG Motorsports

Hot Shot’s Secret Green Diamond 0W-20 Light-Duty Diesel Oil

Hot Shot’s Secret Green Diamond is formulated for use in GM Duramax 2.7 and 3.0 diesel engines that require Dexos D 0W-20 specification.

Wagler’s New Billet Duramax for Drag-and-Drive

Jeremy Wagler and his team at Wagler Competition Products have become well-known for their diesel work, and specifically the shop’s enhancements for Duramax engines. Well, Jeremy and his team have taken another step forward by introducing an all-billet Duramax geared for drag-and-drive competition. We caught up with Jeremy at PRI 2023 to get the full

Hot Shot’s Secret Stiction Eliminator

Hot Shot’s Secret Stiction Eliminator is engineered to remove stiction, the sludge and varnish created from burnt oil, while also lubricating.