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Measuring Micrometers

Speaking from personal experience, after 37 years of measuring, engine dyno measuring, chassis dyno measuring and flow bench measuring are all fine and well as we use them as measuring tools. But what I think of as the big darn deal in measuring is cylinder finish.

Sprintex Supercharger for the Dodge Ram 1500 with 3.6L Pentastar V6

Sprintex USA is ramming up HP and torque for the late model Dodge Ram equipped with the 3.6L Pentastar V6 by introducing its innovative twin screw supercharger for 2012 to current models.

Chicago Auto Show Display Takes 1.0L EcoBoost Apart

One of many highlights in the Ford booth at the 107th Chicago Auto Show was a large layout of the pieces that make up the first-ever Ford three-cylinder EcoBoost engine. This 1.0 liter turbocharged, direct-injection powerplant delivers 123 hp and 125 lb.-ft. of torque.

Shop Solutions June 2015

I recycle the thick plastic trays used to store and ship 1-liter soda bottles. They work really well for keeping piston and rod assemblies in order and protected from damage as you move them about the shop.

Building for Biodiesel

Some people have a negative view of biodiesel. They say it gums up the fuel pump and injectors. They say it gels in cold weather. They say it’s diverting food resources to make fuel. They say it’s too expensive and can’t compete economically with conventional No. 2 diesel fuel. Then they hear that diesel engines burning biodiesel are winning pulling championships, drag races and setting new land speed records. Maybe biodiesel isn’t so bad after all.

High Performance Diesel Crankshafts, Connecting Rods & Pistons

Most stock Cummins, Duramax and Power Stroke engines can safely handle cranking up the turbo boost to produce 500 to 600 or more horsepower. But once you get to get up around 700 to 800 horsepower in an otherwise stock motor, things start to break and upgrades will be necessary.

CNG and Propane Engine Builds

Building engines for a living means building whatever a customer wants. With a growing market for alternative fuels you might find yourself building an engine for a customer who wants his engine to run on compressed natural gas (CNG), liquefied natural gas (LNG) or propane (liquefied petroleum gas or LP).

Building Stocks and Sprints

To be successful in the performance market, you need to deliver a product or service that a competitor not only needs, but will help make him a winner. To find that product or service, you need to spend time with them to understand the needs of the racers.

Cleaning Engine Parts

Cleaning is a time consuming, expensive process for most rebuilders. According to Engine Builder’s most recent Machine Shop Market Profile, rebuilders say they spend more than 15 percent of their total production time in cleaning. Safer, less toxic methods continue to gain a foothold in today’s professional shops.

Why Diesels Have Become ‘Greener’ and How You Can Benefit

For several years now, clean air and better fuel economy have been the primary focus of the transportation industry. Back in the 1970s, the clean air agenda came into full swing and it literally crippled performance as well as reliability. At that time, the diesel industry wasn’t being regulated by any of these emissions standards, but changes were on the horizon.

Are Water Injection Systems Coming Back to Production Cars?

The idea of injecting water into the combustion chamber of an engine has been around since the 1940s and has been weaving in and out of cars since the 1960s, but never caught on. However, BMW recently announced that its upcoming M4 GTS would be marketed with a water injection system. This development now presents the question of whether or not the technology will finally become widespread in the performance segment.

Forced Induction Facts

Many articles outline the guidelines and basic knowledge to follow when installing some form of a forced induction system. Sometimes you’ll see the “quick and easy way” to upgrade an existing forced induction system, like a turbo, supercharger and/or nitrous oxide system. What if your customer wanted a bigger turbo for a diesel engine or decided to change the pulley size of the supercharger, or maybe use a bigger shot of nitrous on a street car?

Timing Components

For metal parts to rotate, move, lift, bend, sway and – hopefully – not touch multiple times per second, every minute of every hour the engine is running takes more than just good enough – it takes precision that Swiss railroad conductors would envy. While everything in the engine has to precisely fit and accuracy is key, nowhere is precision more critical than in the timing.

Engine Block and Head Repair

A cracked cylinder head or engine block may or may not be bad news depending on the size and location of the crack(s), the value of the casting and what it will take to fix the crack(s) versus what it would cost you to replace the casting. Read what your options are in this Larry Carley feature.

Turning Over Industrial Engine Business

Engine builders today are diversifying their businesses in order to maintain a healthy, steady stream of business and cash flow. One such area of opportunity lies within the industrial engine market. Industrial engines are a broad category that essentially covers any off road engine. Read how your shop can get in on the action.

Cadillac Next-Gen V6 Engine Led By 3.0L Twin Turbo

Cadillac has announced a new generation of V6 engines, led by an exclusive Twin Turbo V6 that will be one of the industry’s most advanced six-cylinder gasoline engines. It leverages the latest technology to balance efficiency, performance and refinement in the upcoming, top-of-the-range CT6 luxury performance sedan.

Piston and Sleeve Finishing and Break-In Tips

When finishing diesel cylinder bores or sleeves, a two or three step process that results in a plateau finish is usually best to reduce ring break-in and seating time. The type of honing stones, feed and pressure used to finish the cylinders will vary depending on what kind of finish you want to achieve.

Cavitation Erosion in Diesel Cylinders

Cavitation erosion is often found in diesel engines on the exterior walls of wet cylinder liners. The amount of erosion and decay will vary from engine to engine and may also vary from cylinder to cylinder.

FE Dyno Pulls Show Benefits of Carburetors and EFI

We intended to dyno the engine two ways: first, we wanted to break the engine in and fine-tune it with a carburetor. Then, we would convert the engine over to fuel injection and compare power differences. This would be a great opportunity for a real-world comparison.

New Engines Force New Pistons

As engines get smaller, motorists expect the same performance as a larger V6 or V8 but with the fuel economy of a four cylinder. Turbocharging makes little engines breathe big, but it also increases the load and temperature the pistons have to endure. This, in turn, requires pistons made of alloys that can withstand higher temperatures and combustion pressures. Yesterday’s castings won’t cut it for these kinds of applications.