Tech Notes - Engine Builder Magazine

Tech Notes

Engine Builders: One of the great debates in automotive service is oil drain intervals. The correct oil change interval is the one prescribed by the engine manufacturer that can be found in a vehicle owner’s manual. Oil drain interval is determined by the engine type, drive train, vehicle type and expected use. Each OEM tests its own vehicles to determine the proper drain interval.

Some OEM’s may have changed to longer drain recommendations as engines and motor oils are far more advanced over those produced even a few years ago. However, this is not always true, so you should check the owner’s manual for the specific drain interval for every vehicle.

Understanding the type of driving a customer does with their vehicle is also beneficial. Generally speaking, most consumers drive a severe cycle of short trip or stop and go type service and using the severe service drain interval is recommended.

With summer coming and travel increasing, people that use their car, SUV or light duty truck for towing should also follow recommendations for severe service.

There is not a downside to more frequent oil changes. A shorter drain will provide the best defense against harmful engine deposits, better oil consumption control, improved fuel economy and lower wear on engine parts. More frequent oil changes may also help vehicle owners discover a more serious engine problem such as a coolant leak before serious damage occurs.

Engine deposits and wear are slow, sure killers of performance and engine life. In most cases, by the time owners are aware of an issue, the damage has been done and often cannot be reversed without an engine rebuild. Changing the oil in a vehicle at the appropriate drain interval is the easiest, most cost effective insurance against lubricant related engine damage.

Provided by Pennzoil

Engine Builders: The AERA Technical Committee offers the following information regarding a thicker cylinder head gasket for 1985-95 MerCruiser 3.7L engines. This gasket is available only from Mercury Marine and offers additional rebuilding possibilities for this engine.

The part number for the thicker head gasket kit is 27-94954A1 and MerCruiser claims it will reduce the compression ratio on a new engine from 8.8:1 to 8.2:1. Reducing the compression pressure in this engine is good practice as fuel quality seems to be degraded since this engine’s original design.

The ignition timing for these engines was originally set the at 8° BTDC and piston failures in the # 1 and # 4 cylinders were common. AERA Technical Bulletin TB2301 addresses that problem and suggests lowering the amount of advance to 4° BTDC.

MerCruiser refers to the 3.7L engine as 3.7 LX, MIE 470, MCM 470, 485, 488, 165, 170, 180 and 190.

Engine Builders: The AERA Technical Committee offers the following information regarding cylinder head installation for 1998-2003 GM 3.5L VIN H engines. This information should be referenced any time the cylinder heads are installed.


There are three different length bolts used to secure the cylinder head to the engine block for this engine. The M11 bolts should be replaced after only a single use. The other M6 bolts may be re-used, unless damage is evident. Follow the procedure in Figure 1 for correct bolt location and tightening sequence.

  1. Align the cylinder head with the deck face locating pins (left side shown, right side similar).

  2. Place the cylinder head in position on the deck face. Important: DO NOT reuse the old M11 cylinder head bolts.

  3. Install new M11 cylinder head bolts and finger tighten (#2 in Figure 2).

  4. Install the M6 cylinder head bolts at the front of the cylinder head. Install the longer M6 cylinder head bolt (#1 in Figure 2) in the outboard location as shown. Install the two shorter M6 cylinder head bolts (#3 in Figure 2) in the locations shown.

  5. Tighten the NEW M11 cylinder head bolts a first pass in sequence to 22 ft.lbs. (40 Nm).

  6. Tighten the M11 cylinder head bolts a second pass in sequence an additional 60°.

  7. Tighten the M11 cylinder head bolts a third pass in sequence an additional 60°.

  8. Tighten the M11 cylinder head bolts a final pass in sequence an additional 80°(total step 6-8 equals 200°)

  9. Tighten the long M6 cylinder head bolt (#1 in Figure 2) to 106 in.lbs. (12 Nm).

  10. Tighten the two shorter M6 cylinder head bolts (#3 in Figure 2) to 106 in.lbs. (12 Nm).

You May Also Like

Shop Solutions February 2023

Check out February’s shop tips and tricks.

Engine and machine shop tips and tricks.

Dowel Removal

This is an easy and clean way to remove hollow dowel pins found in connecting rods or mains. Start tapping the I.D of the dowel with an NPT tap. Once it starts to cut, it will spin the dowel, and with upward pressure, the dowel can be removed and reused.

Honing the LS

Modern honing techniques are as much a performance concern as they are part of engine design, and that’s thanks to the much tighter tolerances and specifications engines need these days. 

LTR Engine Build

This Late Model Engines build is centered around Concept Performance’s new LTR block, which is the first aftermarket as-cast aluminum Gen V LT block. 

LS Intake Manifolds

LS swaps are popular for many reasons, but there are a lot of variations and details to sort through – more of them than you may expect – and many of them are associated with the intake manifold.

LS Cylinder Heads

The LS engine is known for its cylinder heads, and there are tons of options available to upgrade the factory components.

Other Posts

Choosing the Correct Block for Your LS Engine Build

Whether you’re scouring junkyards, ordering cores, investigating factory options, looking at aftermarket cast iron or aluminum blocks, or spending big bucks on billet LS blocks, you’ve probably noticed it’s been harder to find exactly what you want for the foundation of your LS build than it historically has.

Open Loop/Closed Loop and Learning

Closed-loop control can be programmed to either add or subtract up to a certain percentage of fuel in order for the engine to reach the target air/fuel ratio.

Shop Solutions January 2023

Next time you have set of large journal small block Chevy connecting rods to resize, consider honing the big ends of them for a +.002” outside diameter bearing that the LS engines with fracture cap rods use.

Shop Solutions December 2022

Everyone misses occasionally, and this helps avoid dents and damage.