Shop Solutions December 2021 - Engine Builder Magazine

Shop Solutions December 2021

Check out these Shop Solutions from builders across the country!

SET UP BLOCKS

Keep your tape measure in the toolbox when doing set ups that you repeat time and time again. Make some gauge blocks or fixtures, whatever it takes to save time setting up your machines.

Randy Torvinen, Torvinen’s Machine, Menahga, MN

 3D PRINTER

One of the most useful tools I have acquired and recommend are my two 3D printers. It allows rapid part prototyping as well as the ability to quickly make a tool. In this case I had a cam bearing that my two other cam bearing tools just weren’t working well for. I quickly drew it up in CAD and in the time it would take to dig through the scrap pile and make one in the lathe this plastic one was finished. I have used them to make bearing and bushing drivers, sheet metal dies, flow bench inlet guides, and a lot of other odd stuff that would take a minimum of days to get if you’re lucky enough for it to be made. 

Joshua Hartmann, Hartmann Racing and Development, Gerald, MO

POWER ADJUSTMENTS 

To save time, we use a 1/2˝ cordless drill to power our stroke and counterweight adjustments on our crankshaft grinder machines.

Adney Brown, Performance Crankshaft, Ferndale, MI

PINS TO STANDOFFS

It’s common for shops to use DOM (Drawn Over Mandrel) tubing to make standoffs they need to torque plate hone different engines. For a while there was a materials shortage, but that didn’t mean there wasn’t some old .927˝ wristpins over in the scrap steel barrel.  Some even have the smaller ID in the center, which worked perfect for locating some 1/2˝ head bolt or stud standoffs. Simply cut to length, grind ends parallel, and I had what I needed in no time at all. Pictured is a .990˝ pin being made next to a finished product .927˝ pin.

Jace Hoemberg, Specialty Engine, Motley, MN

INDICATOR ADAPTER

Most Co-Ax indicators have a 3/8˝ or 1/2˝ diameter stem. Instead of wasting time closing the lathe chuck to hold the indicator and then more time opening it back up to hold a larger diameter work piece, make a simple stepped adapter with a precision reamed hole to fit the Co-Ax indicator’s stem. In this example, the stepped diameters are 1.5˝, 1.75˝, and 2.0˝. The adapter saves several minutes per day in our shop, which quickly adds up to valuable hours annually.

Tom Nichols, Automotive Machine & Supply, Inc., Joshua TX

SEAT SPUD

For machining custom valve seats, in addition to the expansion arbor, I have a simple aluminum spud and lock. I can quickly machine it down for whatever seat I need. It started out as a 1-foot-long piece of round stock, and I just keep drilling and tapping as I face it for the next oddball seat sizes. Because you’re facing it after mounting, you can just machine the OD and not have to re-touch the bottom of the seat when you make an adjustment. Often, I’ll machine for intake and exhaust seats in a step on the spud. 

Ron Flood, Cedar Machine, North Branch, MN

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Shop Solutions – January 2024

Before installing cam bearings, make sure to chamfer any oil holes and clean up back grooves of any sharp edges.

Engine Builder and Engine Pro present Shop Solutions in each issue of Engine Builder Magazine and at enginebuildermag.com to provide machine shop owners and engine technicians the opportunity to share their knowledge to benefit the entire industry and their own shops. Those who submit Shop Solutions that are published are awarded a prepaid $100 Visa gift card. Submit your Shop Solution at [email protected]. You must include your name, shop name, shop address and shop telephone number. Submitted Shop Solutions not published will be kept on file and reevaluated for each month’s new entries.

Shop Solutions December 2023

Check out the latest shop solutions from builders around the country.

Shop Solutions November 2023

Many times, the flange diameter of the rod nuts will contact the radius around the nut seat on some rods. Some jobs may not warrant the expense of spot facing the nut seat on the connecting rods. In that case, it can be quicker and more effective to just machine a chamfer on the ARP rod nuts.

Shop Solutions – October 2023

A written warranty provides benefits for you and your customer. It sets expectations, protects both parties and is a great marketing tool that encourages repeat business.

Shop Solutions September 2023

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